Torque on the Drive Shaft of a Screw Conveyor

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Discussion Overview

The discussion revolves around the issue of a drive shaft breaking on a U-trough screw conveyor. Participants are exploring the factors contributing to the failure and seeking equations to model and optimize the torque on the shaft using SolidWorks.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant is looking for equations to calculate the torque on the drive shaft to model and optimize it in SolidWorks.
  • Another participant points to design guides available from various companies that cover screw conveyor design comprehensively.
  • A different participant questions the nature of the breakage, suggesting that it could be due to factors other than torque, such as alignment, temperature issues, or bearing problems, and asks about the motor size and throughput.
  • Another participant expresses skepticism about the effectiveness of SolidWorks in solving the problem if the actual shaft is breaking rather than a shear pin.

Areas of Agreement / Disagreement

Participants have not reached a consensus. There are multiple competing views regarding the causes of the shaft failure and the appropriate methods to address the issue.

Contextual Notes

Participants have not fully explored the assumptions behind the torque calculations or the specific conditions under which the shaft is failing. The discussion includes various potential factors influencing the drive shaft's integrity.

Who May Find This Useful

Engineers and designers working with screw conveyors, particularly those interested in mechanical failure analysis and optimization of drive systems.

gufuf
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My work has a drive shaft that has been breaking on a U-trough screw conveyor. I am looking for some helpful equations to find the torque on the shaft so I can accurately model and optimize the shaft in SolidWorks.
 
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That, and how has it been breaking? It may be torque, but it may also be alignment, temperature issues, bearing problems, etc. Drive shafts are pretty robust, what size motor is it and what's the throughput on the conveyor? Have operating conditions changed since it's original installation?
 
If the actual shaft is breaking, instead of a shear pin, then solids works at the moment is not going to solve the problem.
 

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