Understanding the Principle of a Steel Bar Sensor: Explained by Experts

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Discussion Overview

The discussion revolves around understanding the operational principle of a sensor designed to monitor the movement of a steel bar. Participants explore various hypotheses regarding the sensor's mechanism, including optical and magnetic principles, while clarifying the materials involved.

Discussion Character

  • Exploratory, Technical explanation, Conceptual clarification

Main Points Raised

  • One participant describes a sensor that monitors the movement of a steel bar, expressing uncertainty about its operational principle, initially suggesting it might use an LED.
  • Another participant seeks clarification on the materials of the sensor, questioning whether the moving part is plastic attached to the steel bar.
  • A participant confirms that the green part is indeed a plastic component screwed to the steel bar.
  • One participant proposes that the sensor likely operates as an optical switch using an infrared LED, suggesting that the LED and photodiode are housed within the gray plastic, which is transparent to near IR light.
  • A later reply reiterates the optical switch hypothesis and confirms the sensor is a photomicrosensor.

Areas of Agreement / Disagreement

Participants present multiple hypotheses regarding the sensor's operation, particularly focusing on optical versus magnetic mechanisms. No consensus is reached on the definitive principle of operation.

Contextual Notes

There are unresolved assumptions regarding the specific materials and their properties, as well as the exact mechanism of the sensor, which remains speculative.

Who May Find This Useful

This discussion may be useful for individuals interested in sensor technology, optical systems, or those seeking to understand the principles behind movement detection mechanisms.

pixel01
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Hi all,

I have this sensor which monitors the moving of a steel bar (see attached pic). The green part is moving backward and forward (the arrows), the gray is stationary.
What I would like to know is the principle of this sensor. At first I thought it uses a small led in the gray one and the green passing through will gives signal. But I can not see the led. It may be based on magnetism, but the two are made of plastics... and I am puzzled.

Any input is appreciated.

Thanks.
 

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Clarify something for me, please. You said initially that the thing measures the movement of a steel bar, then later that the parts are made of plastic. Do I take it, then, that the green bit is a plastic part that's attached to the steel?
 
Danger said:
Clarify something for me, please. You said initially that the thing measures the movement of a steel bar, then later that the parts are made of plastic. Do I take it, then, that the green bit is a plastic part that's attached to the steel?

Yes, the green part is screwed to the steel bar that is moving.
 
It probably is an optical switch but uses an infrared led.
The LED and photdiode will be inside the grey plastic. Thin plastic is fairly transparent to near IR and it will keep the optical parts clean.
 
mgb_phys said:
It probably is an optical switch but uses an infrared led.
The LED and photdiode will be inside the grey plastic. Thin plastic is fairly transparent to near IR and it will keep the optical parts clean.

Thank you. I have checked and it's a photomicrosensor.
 

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