Vacuum forming an ABS plastic sheet in Manufacturing industry

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SUMMARY

This discussion focuses on the vacuum forming process of ABS plastic sheets in the manufacturing industry, specifically using male molds. Key considerations include heat transfer equations for conduction, convection, and radiation, as well as material properties such as stretching, thickness, and shrinkage. The typical shrinkage factor for ABS is between 0.4% and 0.7%, which is critical for accurate mold design. SolidEdge 2024 is utilized for design tasks related to this process.

PREREQUISITES
  • Understanding of heat transfer equations (conduction, convection, radiation)
  • Knowledge of material properties, specifically ABS plastic
  • Familiarity with vacuum forming techniques
  • Proficiency in using SolidEdge 2024 for design
NEXT STEPS
  • Research the impact of material shrinkage on mold design for ABS
  • Explore advanced vacuum forming techniques and best practices
  • Learn about the thermal properties of ABS and their implications in manufacturing
  • Investigate the use of SolidEdge 2024 for optimizing mold designs
USEFUL FOR

Manufacturing engineers, product designers, and anyone involved in the vacuum forming process of ABS plastic sheets will benefit from this discussion.

Armnd
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TL;DR
Equations to be used in Vacuum forming a ABS plastic sheet.
What are the related equations/formulas to be used in calculations of Vacuum forming an ABS plastic sheet used in manufacturing? (In our plant we use a male mold for producing the required output/product needed)
I can recall the heat transfer formulas for Conduction, convection, and Radiation. What are the other factors to consider if I were to do this study? (We use SolidEdge 2024 for designing and other related tasks)
 
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I have made some ABS parts using vacuum casting. I hope this helps. Things to consider are material stretching and thickness, and material shrinkage. ABS has a typical shrinkage factor, usually 0.4–0.7%. This factor is crucial in mold design to ensure precise dimensions post-cooling.
 
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Michael Roberts said:
I have made some ABS parts using vacuum casting. I hope this helps. Things to consider are material stretching and thickness, and material shrinkage. ABS has a typical shrinkage factor, usually 0.4–0.7%. This factor is crucial in mold design to ensure precise dimensions post-cooling.
Thanks. I add this considering I've only started making my study.
 

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