What is the best material to use to cut galvanized sheet metal?

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Discussion Overview

The discussion revolves around selecting the appropriate material for a cutting blade intended for cutting galvanized sheet metal. Participants explore various aspects of the cutting process, including the type of tool, cutting method, and material considerations, while addressing both manual and future automated applications.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Participants inquire about the type of cutting tool (manual vs. automatic) and whether the cutting will be continuous or cyclic.
  • Some participants suggest that the choice of blade material should depend on the base metal rather than the zinc coating, noting that materials like mild steel, brass, and copper are commonly galvanized.
  • There is mention of carbide-coated steel blades being used for cutting metal, which may be suitable for the application.
  • Concerns are raised about the longevity and maintenance of the cutting tool, with cost being a factor in material selection.
  • One participant emphasizes that the cutting process may change the requirements for the blade material, suggesting a need for further clarification on the intended use.
  • Discussion includes the importance of hinge topology in the design to ensure that cut metal can pass effectively.

Areas of Agreement / Disagreement

Participants express various viewpoints on the cutting process and material selection, with no consensus reached on a single best approach or material. The discussion remains open with multiple competing views and questions about the specifics of the cutting application.

Contextual Notes

Participants highlight the need for more specific details about the cutting process, including whether it will be manual or automated, and the implications of these choices on material selection. There are unresolved questions regarding the impact of different cutting methods on blade performance.

Who May Find This Useful

This discussion may be useful for engineers, designers, and hobbyists involved in metalworking, particularly those interested in cutting techniques and material selection for sheet metal applications.

eng_taha_a
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hello every one
can you help me in selecting the material to be used in the blade of cutting machine which will be used to cut galvanized sheet metal
 
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Will the blade slice or saw? I'm thinking linear or circular.

Is is a hand tool or a power tool?

Is the cutting continuous or cyclic?

Are you designing a cutting tool, or selecting a tool to buy?

What are your requirements on longevity and maintenance?

The more specific your question, the better quality answer we can give you.
 
the tool will be manual now , but in the future will be automatic
what you mean by continuous or cyclic ?
i designing the equipment
about the longevity and maintenance it depends on the cost
 
eng_taha_a said:
what you mean by continuous or cyclic ?
I was thinking of a factory where sheet metal comes off a roll. Cutting wheels trim the width continuously, while a cutting bar cycles to cut it to the right length. But if you are cutting by hand, it can never be continuous.

If It will be automated later, then I assume that manual means a hand-held power tool.
 
anorlunda said:
I was thinking of a factory where sheet metal comes off a roll. Cutting wheels trim the width continuously, while a cutting bar cycles to cut it to the right length. But if you are cutting by hand, it can never be continuous.

If It will be automated later, then I assume that manual means a hand-held power tool.
you are right
first i will design a machine that cut the metal sheet to parts by hand , after i will get a roll of sheet metal and cut it to specific lengths automatically
 
I see that circular saw blades for cutting metal use carbide coated steel blades.
 
what you meant by continuous cutting ?
Can you tell me will it change it i change the cutting process ?
 
eng_taha_a said:
what you meant by continuous cutting ?

I meant something like trimming the edges of the sheet as it comes off the roll. One continuous cut from the beginning of the roll to the end.

It sounds like you have many more questions than just the material of the blade. Why don't you begin by describing what you are trying to do? Perhaps the engineers here can give you good advice.
 
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anorlunda said:
I meant something like trimming the edges of the sheet as it comes off the roll. One continuous cut from the beginning of the roll to the end.

It sounds like you have many more questions than just the material of the blade. Why don't you begin by describing what you are trying to do? Perhaps the engineers here can give you good advice.
thanks anorlunda
you are right i have many more question and i will describe it here to get the right answer but i just wait to order my questions
thanks again
 
  • #10
Cutter material selection will depend on the base metal not on the zinc coating.
Mild steel, brass and copper are usually available galvanised.
Zinc metal may act as a lubricant between steel and shear cutter material.
Cutter choice will depend on expected duty and length of cut before sharpening is required.
Carbon steel is cheap, tool steel is more expensive while cobalt tool steel is needed for stainless steels.
Carbide inserts might be needed if it is mechanised or used on a production line.
The problem will be arranging the hinge topology so the parted metal will pass either side of the hinge and handles.
 
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