Which material to use for these requirements?

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SUMMARY

The discussion centers on identifying the optimal material that meets specific requirements: non-conductive, non-magnetic, very low heat expansion similar to iron or steel, readily available for machining, stable without chemical processing, and non-toxic. The initial suggestions of PVC, ABS, and PET were deemed unsuitable due to excessive heat expansion. Alternatives such as wood, fiberglass, and glass reinforced liquid crystal polymer were proposed, with glass reinforced liquid crystal polymer noted for having a coefficient of expansion as low as half that of steel.

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  • Familiarity with machining processes like cutting, gluing, and CNC
  • Knowledge of safety considerations when working with materials
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  • Research the properties and applications of glass reinforced liquid crystal polymer
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Engineers, material scientists, product designers, and hobbyists seeking to select materials for projects requiring specific physical properties and safety considerations.

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I would like to know what material would be the best choice for this set of requirements:
- Non-conductive
- Non-magnetic
- Very low heat expansion (similar to iron/steel)
- Readily available to work on (cut, glue, cnc) so I can buy in the shop in sheets or so
- No need for melting or processing chemically, stable as it is
- Not poisonous

PVC/ABS/PET is almost looked good to me just heat expansion is too much. Is there any better than that?

(Well, I am not sure if this really should go under chemistry; although this looked the best place for me.)
 
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Randoms said:
I would like to know what material would be the best choice for this set of requirements:
- Non-conductive
- Non-magnetic
- Very low heat expansion (similar to iron/steel)
- Readily available to work on (cut, glue, cnc) so I can buy in the shop in sheets or so
- No need for melting or processing chemically, stable as it is
- Not poisonous

PVC/ABS/PET is almost looked good to me just heat expansion is too much. Is there any better than that?

(Well, I am not sure if this really should go under chemistry; although this looked the best place for me.)
How about some variety of wood?
 
Yeah, but what do you want is use it for?
 
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wood, drywall sheets, glass panels, fiberglass, concrete, leather, cloth rolls, ...
 
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I was going to tell you carbon fiber, but it's not readily available and it conducts electricity.

(carbon fiber is dynamite for bicycles, though)
 
Your glass reinforced polymers are on the order of double the coefficient of expansion of steel. Is that similar enough?

As for poisonous and easy to work you have to make your own decision. The glass in them ruins tools and can cause silicosis. As long as proper PPE is used it is no more dangerous than clay.

Glass reinforced liquid crystal polymer can be as low as half that of steel.

BoB
 
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