Why Don't Engines Use More Steel?

  • Context: Automotive 
  • Thread starter Thread starter Delta Force
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    Engines Steel
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Discussion Overview

The discussion explores the reasons behind the choice of materials used in engine construction, specifically why steel is less commonly used compared to iron, aluminum, titanium, and magnesium. The focus includes considerations of weight, machining difficulties, and acoustic properties.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested

Main Points Raised

  • Some participants suggest that weight is a significant factor, noting that steel is heavier than other materials used in engines.
  • Others mention that steel has more rust issues compared to alternatives like aluminum and magnesium.
  • One participant points out that machining steel to the necessary tolerances for engine components may be more challenging, implying that this could influence material choice.
  • Another participant argues that iron is generally better suited for casting and forging than steel, highlighting performance and manufacturing considerations.
  • There is a mention of the acoustic properties of steel blocks, with one participant noting that engines with steel blocks produce noise that may not be suitable for family cars.

Areas of Agreement / Disagreement

Participants express differing views on the reasons for material choices in engine construction, with no consensus reached on the primary factors influencing the use of steel versus other materials.

Contextual Notes

Limitations include potential missing assumptions regarding the specific applications of different materials and the context of engine design requirements.

Delta Force
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Are there any reasons why engines tend to use iron, aluminum, titanium (connecting rods), and even magnesium (engine blocks) components while steel is far less common?
 
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I think it has to do with weight.

Steel weighs a lot more and has more rust issues than than the other materials.

I found this discussion on it:

http://weldingweb.com/showthread.php?38358-Building-an-engine-block-from-plate-steel

It seems the bottom line is the difficulty of machining it to the tolerances you need so it may boil down to steel is harder to work with and maintain.
 
Because for a lot of reasons iron is a better metal to cast and forge if needed then steel. Also anyone that has heard an engine with a steel block knows the noise it makes doesn't suit the family car.
 

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