Why is the addendum of the gear kept equal to the module?

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SUMMARY

The addendum of a gear is defined as equal to the module or 0.8 times the module, while the dedendum is typically set at 1.25 times the module. These definitions are standardized to simplify gear design, production, and quality assurance processes. The use of specific pressure angles, such as 14.5°, 20°, and 25°, further categorizes gears into full depth or stub tooth systems, impacting their strength and load-carrying capacity. Understanding these relationships is crucial for effective gear design and optimization.

PREREQUISITES
  • Understanding of gear design principles
  • Familiarity with gear module and its significance
  • Knowledge of pressure angles in gear systems
  • Basic concepts of load-carrying capacity in mechanical components
NEXT STEPS
  • Research the impact of pressure angles on gear performance
  • Explore the relationship between addendum, dedendum, and gear strength
  • Study standard gear design practices and their historical development
  • Investigate analytical models used in gear design calculations
USEFUL FOR

Mechanical engineers, gear designers, and students studying machine design will benefit from this discussion, particularly those focused on optimizing gear performance and understanding standardization in gear manufacturing.

Divya Shyam Singh
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In general calculations of gear design, addendum is taken as a factor of the module of the gear such as equal to module or 0.8 times the module and dedendum is taken as 1.25 times the module. Why are both these defined in terms of module? How did we reach to this conclusion?
 
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I have yet to find a single diagrammatic reference to the module of a gear. Every diagram I look at shows the addendum and dedendum with reference to the pitch cicle.
 
Apropos of nothing, I wonder if this geometry explains why the discrepancy between addendum=0.8 and dedendum=1.25
FIG5.jpg
 
Section 3.2
"To reduce the varieties of gears to a manageable numbers, standards are evolved. Standard makes it easy for design, production, quality assurance, replacement etc. Three commonly used pressure angles are 14.5o , 20o and 25o pressure angle systems as shown in Fig. 3.3. In this, one can have full depth gears or stronger stub tooth gears. In Standard tooth system for metric gears, addendum: a =1m, dedendum: b= 1.25m where as the for the stub tooth gears, addendum a = 0.8m and dedendum: b= 1.0m. The shorter tooth makes it stronger and its load carrying capacity increases. It also helps in avoiding interference in certain cases"

Source: http://nptel.ac.in/courses/112106137/pdf/2_3.pdf

I have also read this in a number of machine design handbooks. But still i don't understand how did they reach that factor. Was it an experimental result? or perhaps some analytical model...?
 

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