Bad idea to use a too big heat exchanger?

AI Thread Summary
Using an oversized heat exchanger in a water-based central heating system can lead to issues like low fluid velocity and uneven surface temperatures, potentially causing freezing in certain applications. While larger heat exchangers can offer benefits such as lower pressure drop and improved efficiency, they must be matched with appropriately sized pumps and control valves. The specific application, including the heat source and system design, plays a crucial role in determining the optimal size. In this case, a heat exchanger connected to a district heating system with high supply temperatures may benefit from a larger size. Ultimately, careful consideration of the system's requirements is essential to avoid complications.
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I'm constructing a water based central heating system, and in it is a plate heat exchanger. People often tell me not to be scrimpy regarding its effect when picking one. But then I've heard others say that having a 150 kW heat exchanger - when the effect needed will never rise above 40 kW - is perhaps an even worse idea. Could someone give me some point about why it's a bad idea so I can relay?
 
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It depends on the application. Often it is a significant benefit (lower pressure drop, more efficient heat exchange). When you say a "water based central heating system", what exactly do you mean? What is the heat source that heats the water via the plate heat exchanger?

An example where too big is a bad idea is a heating coil in a 100% outside air handling unit. Too big means low fluid velocity, means uneven surface temperature, means you can freeze the water in the coil even when it comes in very hot.
 
russ_watters said:
When you say a "water based central heating system", what exactly do you mean?
The hottest side of the exchanger comes from a district heating system (120°C supply). The other side consist of a normal radiator system (supply/return 70-50°C).
 
Oh, just water to water: Bigger is better. Just make sure you appropriately size any pumps or control valves .
 
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