What is Gear: Definition and 400 Discussions

A gear is a rotating circular machine part having cut teeth or, in the case of a cogwheel or gearwheel, inserted teeth (called cogs), which mesh with another toothed part to transmit torque. A gear may also be known informally as a cog. Geared devices can change the speed, torque, and direction of a power source. Gears of different sizes produce a change in torque, creating a mechanical advantage, through their gear ratio, and thus may be considered a simple machine. The rotational speeds, and the torques, of two meshing gears differ in proportion to their diameters. The teeth on the two meshing gears all have the same shape.Two or more meshing gears, working in a sequence, are called a gear train or a transmission. The gears in a transmission are analogous to the wheels in a crossed, belt pulley system. An advantage of gears is that the teeth of a gear prevent slippage. In transmissions with multiple gear ratios—such as bicycles, motorcycles, and cars—the term "gear" (e.g., "first gear") refers to a gear ratio rather than an actual physical gear. The term describes similar devices, even when the gear ratio is continuous rather than discrete, or when the device does not actually contain gears, as in a continuously variable transmission.Furthermore, a gear can mesh with a linear toothed part, called a rack, producing translation instead of rotation.

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  1. S

    What's stronger then Gear OR Chain?

    Sorry if the title is a bit blunt, but it's basically like this. There's this machine I'm working with. It's kinda using Gear + Chain to drive the output. Initially, they were all driven by gears but the gear is spoil every 2 months. So then it was changed to chain instead but now the...
  2. T

    Trouble on Sydney-Melbourne Flight: Faulty Landing Gear Light

    A Quantas airplane flying between Sydney and Melbourne yesterday had to turn around and return because a "faulty landing gear" light came on. Why turn around? You got to land either way.
  3. N

    Landing Gear reliability testing.

    Hello, I was wondering what kind of reliability tests I could do with landing gears. The one we are working with, is a conventional, trail dragger. Right now, we are building a model and later on the full size. But we are focusing on reliability and I'd like to know good methods so that I...
  4. B

    Selecting Gear Drive Reducers

    When searching through a catalog for gear drive reducers, I find that many of them list nominal output torque and nominal input speed. My question is what does the term 'nominal' in that context mean. If it lists nominal output torque of 3186in.lb, and nominal input speed of 2900rpm, does...
  5. wolram

    Should I buy iffy gear with unpaid taxes?

    So you are offered a certain product that is much cheaper than in the shops, the tax sort of wasnt paid at customs, would you buy any?
  6. Q

    The Jolt of Acceleration: 1st vs. 5th Gear

    The jolt that you feel when you press on the gas when in 1st gear...would you feel that same jolt in 5th gear if there was no air resistance?
  7. B

    How Do I Interpret AGMA Gear Table Errors for Non-Standard Measurements?

    Hi all, I am confused of how to find the “TOTAL TOOTH-TO-TOOTH SPACING AND PROFILE ERRORS e”. My Professor want me to determine the ERRORS of a Spur Gear with gear diameter d1 = 420 mm and pinion diameter d2 = 65 mm and a gear module m = 8 and the AGMA Quality is No. 10. When I see the...
  8. K

    Y: Gear Shaft Design - Calculations/Selections and AutoCAD Drawing

    Design the shaft assembly of gear 2 with the following information: Gear: The specification of the involute helical gears are as follows Pressure angle: 20 degrees Torque acting on gear 1, T1= 95500Nmm Number of teeth: N1= 55(gear1), N2=135(gear 2) Helix angle= 15 degrees Tooth Width b=...
  9. M

    Stress in aircrafts landing gear

    Hi I am doing a physics coursework presentation, and i need to calculate the stress in the landing gear of an aircraft. It can be any aircraft I just need some figures, for instance the force on the landing gear as it lands, and the cross-sectional area of the landing gear. The formula for...
  10. K

    Conservation of Energy - Gear Box vs. CVT

    I am working on a mechanical model for a Snowmobile and trying to figure out what the differential equations becomes when you have a CVT (Continuous Variable Transmission) instead of a Gear Box. Assume that you have two shafts connected with each another through a (lossless) and stiff gear box...
  11. A

    Complete Dimension of Bevel Gear

    Homework Statement Hai Friends, i want to know the complete the dimension of bevel gear front teeth width and end teeth width. How this dimension are related with emperical formulas please give me complete detailing of bevel gear far straight and spiral also...
  12. H

    Revolutionary Nano Gears: Unlocking the Potential of Megaten Speed Bicycles

    Suppose that it was possible to construct gears smaller than ones of modern ten speed bicycles(nano gears) and suppose your chain or belt could turn them and withstand the friction. First gear of course would be the same as a modern ten speed in order to get it moving. If the last gear's radius...
  13. R

    Comparing Gleason and Revacycle Gear Profiles

    Can someone please brief me what is Gleason and Revacycle profiles and what are the major differences between? Please help me to find some gear profiles, I've some data with me which is actually not matching empirically with Gleason as well as Revacycle profiles. I'm involved into bevel...
  14. N

    Can a 250 cc Honda Engine Be Integrated into a Car with a Button Gear Shift?

    I've a gearbox from a 250 cc Honda engine. The pattern in one down and four up. This engine will be integrated into a car, so the changing of gears will be difficult with the foot pedal. wouldn't it ? :) . So i decided to integrate a small motor to the gear shift pedal so that it can change...
  15. T

    Designing Spur Gear System for Robot Wheel Base

    I am building a robot for a design class. Part of the design includes a wheel base to drive the robot forward. To accomplish this I was going to attach a spur gear system to a wheel axel and drive the input gear with an electric motor. The gears themselves will be made out of acrylic and cut...
  16. Q

    Diametral Pitch: Pinion & Gear Compatibility?

    if the diametral pitch of the pinion is x, would the diametral pitch of the gear also be x?
  17. W

    Worm gear or the Spur gear and why

    I need to know which gear has a better power transmission efficiency/ 1. Worm gear or the Spur gear and why as well there's a design for a device that must take power from a high speed but low torque source and deliver it to a low speed, high torque shaft. the speed reduction can't be done...
  18. S

    Shimming of nose landing gear

    If i am not wrong, there is shimming damper at aircraft nose gear. Anybody have any idea about what's the device for?
  19. J

    Help With Gear Ratio: Calculate the Driven Pulley Size

    I have a 8-1/2 inch drive pulley turning at 340 rpm. I want to have it drive a pulley and want that pulley, the driven pulley, to turn at 200 rpm. What is the formula to figure out what size pulley I need. Please help:smile: :smile:
  20. D

    Designing Spur Gears: How-To, Materials & Factors

    How to design a spur gear? which material is good? What are the factors to be consider to design good spur gear?
  21. D

    Pinion Gear Quary: Breakage, Overcoming & Tolerance Stack Up

    The pinion gear is run by motor and is made of "FD-0205-50 per MPIF 35" material. what could be the reason for pinion breakage. How to overcome that problem and what are the parameters you need to consider. Is it possible for investment casting gear. what could be the possible tolerance...
  22. G

    Servo Motors for Small Satellite Landing Gear Project

    I am building a small satellite for my project in which I have to release a mechanism to eject the landing gear at a certain altitude before landing vertically. The landing gear will consist of spring-loaded rods, initially at 90 degree angle with respect to the circular base of diameter 2 inch...
  23. C

    Net Torque for Constant Velocity Bike Gear Problem

    The rear wheel of a bicycle has a set of sprockets whcih vary in size. The chain hooks onto the sprockets, and when a pulling force is apply to the chain, the sprocket, hence the wheel turns. As any cyclist knows, when going up a hill, to maintain a constant velocity, it is better to use a lower...
  24. wolram

    Forces in Intermittent Gear Drive System

    Can anyone tell me the forces i may expect to find with this intermitent mutilated gear drive system, it will be driving an almost free wheeling component at i hope up to 6000 rpm the weight of the driven compnent will be ozs, about 2 inches dia by 6 inches long...
  25. M

    Gear Shaft Design: Calculating Forces on the Gear Shaft

    hi everyone, suppose i have a system of gears where one shaft contains the initial pinion. a drive torque is applied to the pinion shaft so that the pinion then applies a force to the gear its connected to. how would i calculate the forces on the gear shaft? it is a static system (contant...
  26. Cyrus

    Exploring the Power of Downshifting: My Auto's Transmission Gear Selector

    I drive an auto. On the transmission gear selector, there is P R N D4 D3 2 1 My friend showed me that you can downshift from D4 to D3, and you can feel the car slow down from the downshift. So now I find myself playing around with it all the time. Do you think this is bad for the...
  27. S

    Can Worm Gear Work w/ Spur Gear for Model?

    Does anyone know if it is possible to get a worm gear mechanism to work using a spur gear. I am just trying to make a small model of a worm gear out of acetal plastic for demonstration purposes only. I am thinking it might work as long as the pitch on the lead screw, is the same or a little...
  28. H

    Gear tolerance and roughness

    Hi all. How do one design the gear tolerance and the surface roughness of a gear? I know there are some quality numbers in AGMA, but is quotaing the number is enough for specifying the tolerances of a gear? about the surface roughnessm i saw many things like remove mostly 3.2mm etc...How...
  29. V

    Steps for Forging Bevel Gears: A Comprehensive Guide

    the question given is this " Gears can be made of forging especially bevel gears. Through literature survey describe the sequence of manufacturing steps involved in the production of gears." what i thought is that the gear should be manufactured by extrusion, and then cut it into pieces...
  30. C

    Calculate the mechanical advantage of a 3 gear train system?

    How do you calculate the mechanical advantage of a 3 gear train system. The formula I have for gears is only for 2 gears: MA = number of teeth in the driving gear/number of teeth in the other gear.
  31. S

    Gear Size Selection for Small Direct Drive Racing Cars

    My son races small cars that are direct drive. An engine, engine gear, chain, and axel gear. Since there is no shifting finding the right gear ratio is critcial to the speed of the car. By examining the dyno reports on the engine and through trial and error you can determine the best gear...
  32. deckart

    DC Gear Motor Assemby Design

    Maybe someone on these forums is associated with the electronic motor industry. My company is looking for a custom 24V dc gear motor assembly to actuate hydraulic ball valves. It would be a component we would offer with our product line. None of us have enough experience these types of devices...
  33. W

    Calculating Gear Ratios - Need Assistance?

    Hi , is anyone studying gear ratios?? i need some help with calculating the final gear drive.. i've calculated it at 94.97:1 is this correct??
  34. zoobyshoe

    Front Landing Gear Grinds Off - Everyone Safe

    Boy, did you see it? I was sure it would just snap.
  35. S

    Workshop- Measuring tooth thickness and pitch of a spur gear

    Hi all! I would like to know how, in workshop practice, one would measure the tooth thickness and pitch of a spur gear?
  36. S

    Question about Gears in Winder

    Hi all! I have a problem about the gears used in a winder as hown in the picture. You can see right in the front view of the picture, there is a counter, which is a pair of worm gear. The engineering drawing of this pair of draw is as shown in another picture. My question is, in the...
  37. D

    Gear ratio calculation question

    I have a scooter with a 5 inch diameter wheel and I want to make it go 25mph with a motor that has this specs. ==== Power 0.35 hp @12v 1.43 hp @24v Torque 0.47 lbf*ft @12v 0.97 lbf*ft @24v Efficiency 70% @12v 76% @24v Speed 1260 RPM / Volt Voltage 12 volts or 24 volts* Weight 11...
  38. hitssquad

    Preparing for a Survival Situation: Essential Gear

    http://www.timebomb2000.com/vb/showthread.php?t=158958
  39. S

    What is a gear and what does it do?

    What is a gear and what does it do?
  40. H

    Need Help Designing a Gear for Toy Prototype

    Hi, I am looking for some help designing a gear for an invention of mine. I know gear design basics, but this is a little beyond what I know. Any help would be greatly appreciated. The needed gear (to be made from plastic) is part of a toy and will be under very little stress. For my...
  41. I

    Gear Ratios: what happens to the force?

    Ok here's a fairly simple question (I hope) i know that with different gear ratios you can trade off torque for speed, (ie. big to small = lower torque higher speed, small to big = higher torque lower speed) but what happens to the force applied to the original gear? is it a constant throughout...
  42. J

    Calculate Optimal Gear Ratio for Electric Motor Winching

    Hi, I am doing a project that involves an electric motor that winches an object upward pulling it by a string, over a given distance and I need help to calculate an optimal gear ratio, if that is possible. This is how far I have got... Variables torque/rpm gear ratio Constants distance...
  43. P

    What is the equation for calculating Gear Train Ratios?

    How do you calculate Gear Train Radios? Thanks
  44. P

    Would adding more Gear in a series increase TORQUE?

    Hi, Would more Gearings aligned in a series on a rack mean more Torque? And also,... what gearing should I use on motor: ones that is a lot bigger than the ones on the series, or ones that are a lot smaller? which ones would generate more torque(power) rather than speed? Would the rack's...
  45. G

    Why Did the Apollo LEMs Have a Four Leg Landing Gear?

    Why did the Apollo LEMs have a four leg landing gear instead of a three leg landing gear? I saw some old photos of LEM concepts using a three gear setup and it got me wondering why they went to a heavier 4 gear setup. Thanks, Glenn
  46. R

    Gear Reduction Help for Kinetic Sculptor w/ Small Budget

    I am a kinetic sculptor in need of some gear reduction help. I have a 2250 rpm .5 hp electric motor. i need to reduce the rpms to less than 5. the gear drive will turn a 30" plywood wheel, and it must turn slowly. the electric motor is the only one I have, so i must use it. I have a small...
  47. C

    News Bush Campaign Gear Made in Burma.

    [http://www.newsday.com/business/ny-bzsell0319,0,4764348.story?coll=ny-business-headlines] Turns out some clothing labeled "Bush/Cheney '04" that is being sold by the Bush Campaign has been made in Burma (Myanmar). Presumably they get larger profit margins from the Burmese cloths, since...
  48. H

    Solving a Problem with Two Gear Wheels and a Chain

    Hi Ive been trying to solve the following problem: There are two gear wheels whose centers are separated by 25 cm. a chain is wrapped around the two wheels such that if one wheel is turned the other turns(much like a cycle chain.) If th radius of the wheels are 11cm & 4 cm respectively, find...
  49. P

    What Happens to the Force at Gear Gang Limit?

    This problem is bugging me, and I know that those far more knowlegable than I can help lift me out of my ignorance: I have a gear on a spindle which has a 10:1 ratio with respect to the spindle(armature) When I spin the armature at 1 mph, the outside diameter of the gear spins at 10 mph, but...
  50. BasketDaN

    Constantly Changing Gear Ratio

    I have heard that this concept is already starting to be implimented in cars (constantly changing gear ratios), is this true?
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