Antiquated Switchgear: Arc Flash Hazards

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In summary, the gear may be more susceptible to arc flashes, but there is no significant risk at all.
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Dembadon
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I am reviewing the LV and MV switchgear and their protection path within our plant. A significant number of critical breakers and enclosures are 20-30 years old and are in need of replacement. In addition to considering the operational advantages of upgrading the gear, I am trying to find information related to Arc Flash hazards and whether older gear has a higher chance of producing an arc flash.

I have searched the NFPA 70E for information and cannot find anything related to my question; most of the standards are related to compliance, not analyzing root causes for the flashes themselves. Does anyone know of a reliable source that discusses whether older gear is more susceptible to arc flashes, or if there is no significant risk at all?
 
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The actual guide for calculations are taken from the IEEE standards: https://standards.ieee.org/findstds/standard/1584-2002.html is one source. The NEC 70E document is a safety document that helps or pertains to electricians or trained personal to work with the proper safety wear or simply power down the equipment if the Arc Flash values are too high.

Sadly most Electrical Engineers do not reference or learn how to apply this document to actually calculate these values by hand (many contracts or specifications don't allow this either, but insist on a software model and calculation), but use software and model these calculations based upon current plant conditions and configurations. Adding a large motor or changing out a service transformer necessitates a complete recalculation of the whole system.
 

1. What is antiquated switchgear?

Antiquated switchgear refers to outdated and older electrical equipment used for controlling, protecting, and isolating electrical circuits. This equipment may no longer meet current safety standards and could pose potential hazards.

2. What are arc flash hazards?

Arc flash hazards occur when an electrical current flows through air between conductors or from a conductor to a ground. This can create an explosive release of energy, often causing serious injury or even death. Arc flash hazards are a concern for both workers and the equipment itself.

3. How can antiquated switchgear lead to arc flash hazards?

If an antiquated switchgear is not properly maintained or updated, it may lack necessary safety features and fail to contain or isolate an arc flash. Additionally, the aging components of the switchgear may increase the risk of a malfunction or breakdown, leading to an arc flash hazard.

4. What are the consequences of an arc flash hazard?

The consequences of an arc flash hazard can be severe and life-threatening. They can include severe burns, vision loss, hearing loss, and other serious injuries. These hazards can also cause damage to equipment and result in costly downtime for businesses.

5. How can these hazards be prevented?

To prevent arc flash hazards, it is crucial to regularly inspect and maintain your switchgear. This includes keeping it clean and dry, replacing outdated or damaged components, and following safe work practices when working around electrical equipment. It is also important to train employees on how to properly handle and work with switchgear to reduce the risk of accidents.

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