Can I Modify My Leaf Springs for Increased Truck Payload Capacity?

  • Thread starter AM1990
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In summary, adding an overload leaf will add spring rate to the suspension, but will not affect the suspension's triangularity.
  • #1
AM1990
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Hi.
If I am going to increase pay load on a truck (within front and rear axle capacity). It is supposed to modify or add leafs in semi-elliptical leaf spring. I want to know what should be the max considerations for doing so?
Just adding some leafs in suspension can fulfill the requirement?
or there would be any design practice/calculation that should be followed?
 
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  • #2
when you add a leaf you are adding spring rate, just make sure the main leaf can taker your max load..typically we add a spring leaf of length in between the current leafs and only add two or three leafs, more than that make jeaporidize the main leaf
 
  • #3
Ranger Mike said:
when you add a leaf you are adding spring rate, just make sure the main leaf can taker your max load..typically we add a spring leaf of length in between the current leafs and only add two or three leafs, more than that make jeaporidize the main leaf

I am willing to add 2 leaves in total but I am confused where to put them. As it is obvious that a leaf suspension looks like triangular shape, so I am not sure its triangularity would be affected of not? If so then what would be the result? or shall I need to modify other leaves too to maintain its shape?
 
  • #4
can you post a photo or drawing so we can see the " triangle"...
 
  • #5
Ranger Mike said:
can you post a photo or drawing so we can see the " triangle"...
Ranger Mike said:
can you post a photo or drawing so we can see the " triangle"...
IMG_20151207_092206_424.jpg
IMG_20151207_092214_024.jpg
Might be these picture could help you also term "triangle" is just used for reference as it has a uniform shape that looks like a "triangle".
 
  • #7
AM1990 said:
I am willing to add 2 leaves in total but I am confused where to put them. As it is obvious that a leaf suspension looks like triangular shape, so I am not sure its triangularity would be affected of not? If so then what would be the result? or shall I need to modify other leaves too to maintain its shape?
This is the reason it is a "triangle"
http://www.engineersedge.com/material_science/leaf-spring-design.htm

Instead of adding leaves, investigate adding an overload leaf, such as seen in the picture at the bottom.
http://www.torklift.com/index.php/blog/tags/listings/overload-leaf-springs?format=feed&type=rss
That way your ride is not affecting until you have the very heavy loads you wish to carry.
 

What is leaf spring modification?

Leaf spring modification is the process of altering the design or structure of a leaf spring, which is a type of suspension system commonly used in vehicles. This modification can involve changing the number of leaves, adding or removing leaves, or changing the shape or length of the leaves to improve the performance of the suspension.

Why would someone want to modify their leaf springs?

There are several reasons why someone might want to modify their leaf springs. One common reason is to increase the load-carrying capacity of the vehicle, which can be useful for trucks or other heavy-duty vehicles. Other reasons may include improving the ride quality, increasing ground clearance, or enhancing the overall handling and performance of the vehicle.

What are the benefits of leaf spring modification?

The benefits of leaf spring modification can vary depending on the specific changes made, but some common benefits include improved load-carrying capacity, better handling and stability, increased ground clearance, and a smoother ride. These modifications can also help to extend the lifespan of the suspension system and reduce the risk of damage or wear and tear.

Is leaf spring modification a DIY project or should it be done by a professional?

Leaf spring modification can be a complex and potentially dangerous process, so it is generally recommended to have it done by a professional. Attempting to modify leaf springs without the proper knowledge and equipment can lead to serious injury or damage to the vehicle. It is best to consult with a reputable mechanic or suspension specialist for any modifications.

Are there any safety concerns to be aware of when modifying leaf springs?

Yes, there are several safety concerns to be aware of when modifying leaf springs. It is important to use proper equipment and techniques to avoid injury. Additionally, any modifications should be carefully planned and tested to ensure they do not compromise the structural integrity or safety of the vehicle. It is also important to comply with any local laws and regulations regarding vehicle modifications.

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