Crack Nucleation in Solid Mechanics: Fatigue & Creep Loading

In summary: Similarly, in metalworking, when working with cuts or shapes that are not perfectly round, the stresses will be concentrated in the area around the outside of the curve. If you can remove the stresses from this area, you can prevent the metal from experiencing fatigue or creep.
  • #1
sara_87
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0
In Solid Mechanics, what is 'crack nucleation'??
and how does this relate to fatigue and creep loading?
thanks
 
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  • #2
sara_87 said:
In Solid Mechanics, what is 'crack nucleation'??
and how does this relate to fatigue and creep loading?
thanks
Crack nucleation would be the initial process whereby sufficient quntity of dislocations would accumulate to allow a separation of crystal planes.
 
  • #3
why do the dislocations happen in the first place, i mean what causes it.
what do you mean by crystal planes?
 
  • #4
sara_87 said:
why do the dislocations happen in the first place, i mean what causes it.
what do you mean by crystal planes?
The crystal planes are the planes of atoms in the grains (assuming polycrystalline solid) of metal (alloy) which form a regularly ordered array of atoms. Examples of crystal (lattice) structure are simple cubic, body-centered cubic, face centered-cubic, hexagonal (close-packed), triclinic, monoclinic, orthorhombic, rhombohedral, and tetragonal.

Dislocations are imperfections in the crystal planes such that atoms of one plane are slightly mismatched in relation to the adjacent plane(s). There are point dislocations, lines of dislocations and screw type dislocations. These happen because metals are not pure, atoms of different elements (in alloys or compounds) have different sizes, and in polycrystalline material, the grains do not align perfectly and thus have mis-matched surfaces that can generated dislocations when the material is stress. Cold working produces dislocations which more from the grain boundaries to the interior of crystals, and at high levels of cold work, dislocations can form channels such that when the material is annealed, new grain boundaries form.
 
  • #5
"i mean what causes it."

In a general Engineering context, my answer would be "stress concentrations": an applied load that is within a material's stress limits until a geometrical discontinuity is encountered.

One classic case is a sharp inside corner. Just a little bit of radius on that corner makes a big difference. A larger radius removes the stress concentration by allowing the principal stress to be gradually reoriented.
 

1. What is the difference between fatigue and creep loading?

Fatigue loading refers to the gradual weakening and eventual failure of a material under repeated cyclic loading, while creep loading refers to the deformation and failure of a material under a constant load over an extended period of time.

2. How does crack nucleation occur in solid mechanics?

Crack nucleation occurs when small cracks or defects in a material are subjected to cyclic or constant loading, causing them to grow and eventually lead to failure. It is a gradual process that can be influenced by factors such as material properties, loading conditions, and environmental factors.

3. What are the main factors that affect crack nucleation in solid mechanics?

The main factors that affect crack nucleation include material properties, loading conditions, geometry of the component, and environmental conditions. These factors can influence the stress and strain levels within the material, which can lead to crack initiation and propagation.

4. How is fatigue life predicted in solid mechanics?

Fatigue life prediction involves using mathematical models and experimental data to estimate the number of cycles a material can withstand before failure occurs. This involves considering factors such as stress levels, loading conditions, and material properties, as well as any potential sources of crack nucleation.

5. What are some common methods for mitigating crack nucleation in solid mechanics?

Some common methods for mitigating crack nucleation include improving material properties, designing components with smoother surfaces and gradual transitions, and implementing stress-relieving techniques. Regular maintenance and inspections can also help identify and address potential sources of crack nucleation before they lead to failure.

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