Help with high friction material choice

In summary, the conversation discusses the need for a high friction material combination for two flat parts that will be pressed together and have force applied along the plane of the joint. The pieces are about 4 square inches and the force applied is 100 psi. The desired materials or coatings should be light, rigid, and wear resistant. Some suggestions are using polycarbonate with sandpaper or rubber, machine interlocking grooves and slots in metal plates, and looking into automotive clutch plate materials. The ability to easily reposition the plates is important and velcro is jokingly suggested. The needed amount of friction is calculated based on the size and force of the parts, and McMaster-Carr is mentioned as a potential source for friction materials.
  • #1
DucemBarr
2
0
Howdy!
Could anyone advise on some high friction material combination ? I can't disclose full details of the application, but basically two flat parts a pressed together and force is applied along the plane of the joint. The pieces are about 4 square in, the force applied about 100 psi Materials or coatings have to be reasonably light and rigid and wear resistant. I started playing with two pieces of polycarbonate one has 220 grit sand paper glued on the other has 1/32" rubber glued on works OK but could use improvement .
Any help beyond appreciated!
 
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  • #2
Machine interlocking groves and slots in two metal plates.
 
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  • #3
CWatters said:
Machine interlocking groves and slots in two metal plates.
Unfortunately plates cannot be indexed in one position. I have to be able to reposition them easily
 
  • #4
Welcome to the PF. :smile:
DucemBarr said:
some high friction material combination
Have you looked at automotive clutch plate materials? Maybe drag racers use higher friction versions to handle the high horsepower transfer...
 
  • #5
DucemBarr said:
Unfortunately plates cannot be indexed in one position. I have to be able to reposition them easily

Wouldn't be limited to one position but perhaps not an infinite number of positions. Perhaps any position +/- 2mm ? Perhaps too coarse?
 
  • #6
I am only half joking...velcro? The industrial stuff is pretty cool.
 
  • #7
How much friction do you need? You specified 16 square inches and 100 PSI, that's 1600 lbs of clamping force. A pad with a friction coefficient of 0.5 would not slide until the sliding force exceeded 0.5 X 1600 = 800 lbs. The sliding force would be less if the force was not applied in line with the center of the pad.

McMaster-Carr sells friction material in various sizes, thicknesses, and friction coefficients: https://www.mcmaster.com/brakes.
 
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What is high friction material?

High friction material is any material that has a high coefficient of friction, meaning it has a strong resistance to sliding or slipping when in contact with another surface. These materials are often used in applications where there is a need for strong grip or resistance to motion.

What are some examples of high friction materials?

Some examples of high friction materials include rubber, sandpaper, felt, and cork. These materials are often used in the manufacturing of tires, brake pads, shoe soles, and industrial machinery.

What factors should be considered when choosing a high friction material?

The factors that should be considered when choosing a high friction material include the intended application, the surface it will be in contact with, the amount of force or pressure it will be subjected to, and the temperature and environmental conditions it will be exposed to.

How can high friction materials be tested and measured?

High friction materials can be tested and measured using various methods such as the coefficient of friction test, the slip resistance test, and the wear resistance test. These tests involve measuring the amount of force required to move the material against another surface and evaluating its resistance to wear and tear.

What are the advantages and disadvantages of using high friction materials?

The advantages of using high friction materials include improved grip, increased safety and stability, and better control of motion. However, these materials may also cause increased wear and strain on machinery, and may have a limited lifespan depending on the application and environment.

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