How can I create a simple latch mechanism using a roller chain for my project?

In summary, the object is to be lifted and dropped and the latch is needed to hold onto the object while it is being lifted and dropped.
  • #1
HowardF
2
0
I'm looking for a simple latch design. My project will have two roller chain sprockets positioned one above the other with about a two foot gap. A motor will turn one of the sprockets and the other is just an idler sprocket. A #40 roller chain will run around the two sprockets. Mounted just beside this chain and sprocket setup, will be a vertical slider rail with an object that travels up and down the rail.

I need something attached to a chain link(s) that will circle the bottom sprocket, latch onto the object on the slider rail, drag/lift the object upwards, then release(drop) the object before, at, or while the chain link carries around the top sprocket. The latch mechanism must then again latch the object next time around the bottom sprocket and repeat the latch/lift/drop cycle indefinitely.

I am looking for a simple design without incorporating additional motors or electronics if possible. I can add additional levers/pulleys or anything necessary. Please let me know. Thanks so much!
 
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  • #2
HowardF said:
I'm looking for a simple latch design. My project will have two roller chain sprockets positioned one above the other with about a two foot gap. A motor will turn one of the sprockets and the other is just an idler sprocket. A #40 roller chain will run around the two sprockets. Mounted just beside this chain and sprocket setup, will be a vertical slider rail with an object that travels up and down the rail.

I need something attached to a chain link(s) that will circle the bottom sprocket, latch onto the object on the slider rail, drag/lift the object upwards, then release(drop) the object before, at, or while the chain link carries around the top sprocket. The latch mechanism must then again latch the object next time around the bottom sprocket and repeat the latch/lift/drop cycle indefinitely.

I am looking for a simple design without incorporating additional motors or electronics if possible. I can add additional levers/pulleys or anything necessary. Please let me know. Thanks so much!

Welcome to the PF.

How heavy is the object to be lifted, and how big is it? Do you really need a latch, or could it just be a cup to pick up and drop off the object?

Do you have any conceptual drawings yet? I looked around Google Images some, but didn't have quite the right search terms yet. Perhaps you will have better luck...

http://www.technicopedia.com/8835/8835cforks.jpg
8835cforks.jpg
 
  • #3
If you replace one of the roller pins with a longer pin, an object with two slightly curved arms can catch on the long pin and be raised until it reaches the top sprocket when the roller chain pin will move away and so disengage from the arms.
If the object falls down the rail quickly you can use two long pins, equally spaced in the one chain, to double the rate of lift and drop.
 
  • #4
I have attached a picture as per Berkeman's suggestion. The weight could be as much as 10 lbs. I'm hoping a single link on a chain has that much strength, otherwise I use a more robust chain.

Baluncore,
I have thought of just that. However, if I'm understanding you properly, the problem is when the link travels around the upper sprocket, the pin won't "slide" away horizontally to disengage from the curved arms. The pin will remain at 90 degrees to the chain link and will follow the sprocket so it will travel up and point vertical then continue traveling down and point horizontal again pointing in the other direction, thereby hooking onto an not releasing the curved arm..
However, that gave me an idea. I have a special chain link which contains a small bracket. If I attach a U shaped pin to the link, as in my 2nd diagram, the arm on the slider will slide off the U shaped pin nicely I think.

Oh wait, if you meant the curved arms to be curved vertically, then yes you are 100% correct as the pin will slide along the curved surface until it's released, same as what I drew only the switch the pin onto the chain and the curved bracket onto the sliding piece.

Yes, this is solved...thanks so VERY MUCH! Greatly appreciated!
Chain & Sprocket Diagram.jpg
Chain & Sprocket Diagram 2.jpg
 

1. What is a roller chain latch mechanism?

A roller chain latch mechanism is a type of mechanical device that uses a chain and sprocket system to transmit power or motion between two rotating shafts. It typically consists of a roller chain, sprockets, and a latch mechanism that engages and disengages the motion of the chain.

2. How does a roller chain latch mechanism work?

A roller chain latch mechanism works by wrapping the chain around the sprockets and using the teeth on the sprockets to drive the chain. The chain is then pulled through the mechanism to rotate the sprocket and transmit power or motion to the other shaft.

3. What are the advantages of using a roller chain latch mechanism?

One of the main advantages of using a roller chain latch mechanism is its ability to transmit large amounts of power or motion over long distances. It is also durable and can withstand heavy loads and high speeds. Additionally, it is relatively easy to maintain and repair.

4. What are the common applications of a roller chain latch mechanism?

Roller chain latch mechanisms are commonly used in industrial machines, such as conveyor systems, agricultural equipment, and manufacturing machinery. They are also used in bicycles, motorcycles, and other vehicles to transfer power from the engine to the wheels.

5. What are the potential drawbacks of using a roller chain latch mechanism?

One potential drawback of using a roller chain latch mechanism is the need for regular lubrication to prevent wear and tear on the chain and sprockets. It may also produce noise and vibration, which can be reduced by proper maintenance. In some cases, the chain may also jump off the sprocket, causing downtime and potential damage to the machine.

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