Time for a steel die to reach temperature

In summary, the equation would be:$$t_e=t_r+ \frac{c\cdot (m+M)\cdot t}{c\cdot m}\cdot V$$which is correct.
  • #1
Thoomy
3
0
Hello. I will be doing some experiments with boron steel. The idea is to heat a steel specimen (200x20x1,5 mm dimensions) to 950°C and then quickly transfer it from the oven to the die at room temperature. When the specimen reaches the steel die it will supposedly be at around 800°C. At this temperature, the upper and lower die close and come into contact with the specimen which rapidly cools and quenches in 15 seconds. Since the tool is not cooled, I am now trying to calculate an approximate time when the dies will be at certain temperature (lets say around 60- 80°C) beacuse of the heat conduction from the specimen. The upper and lower die combined are approximately 200x200x150mm in size. Since I will be doing this experiment repeatedly I need at least some kind of orientation how long the experiments will last. Thank you for any help or advice.
 
Science news on Phys.org
  • #2
Assuming that the die material has the same thermal capacity (specific heat) as the specimen can be roughly estimated temperature rise in one experiment:
$$\Delta t= 1+\frac{v}{V}\cdot (t_e-t_r)=1+\frac{200\cdot 20 \cdot 1,5}{200\cdot 200\cdot 150}\cdot (800-20) $$
ie less than one degree if I understand well.
This estimate does not account for the heating associated with stamping. :)
 
  • #3
Well the die material has a bit higher specific heat, but I think the difference is not cruical for the approximate calculation. Correct me if I'm wrong, the result of this equation means, that becuse of cooling down the specimen from 800°C, the die roughly heats up by only 1.78°C in 1 experiment?
 
  • #4
Thoomy said:
roughly heats up by only 1.78°C in 1 experiment?
Forgive me for haste. The formula had to be:
$$t=\frac{t_r\cdot V + t_e\cdot v}{V+v}$$
and as V>>v:
$$t=t_r+ \frac{t_e\cdot v}{V}=20+0,8=20,8$$
so in the next experiment tr=20,8...
That means $$\Delta t = t - t_r = \frac{t_e\cdot v}{V}=0,8 $$
:)
 
  • #5
Did not think the difference would be so small :) May I just ask where did you get this equation, since I was searching in a lot of different sources and have never seen so simple solution elsewhere? But thank you for the reply!
 
  • #6
Thoomy said:
I was searching in a lot of different sources and have never seen so simple solution elsewhere
You have, I sure. You just did not recognize it. The conservation heat energy (balance):
$$c\cdot m\cdot t _m+ c\cdot M\cdot t_M = c\cdot (m+M)\cdot t$$
when two bodies are made of the same material or have equal spesific heats (c). Than assuming the densities are close too we can change the masses by volumes. That is because here it is important the ratio as it is a proportion (the resulting equation for temperature of both bodies t - right side )).
 

1. How is the temperature of a steel die measured?

The temperature of a steel die is typically measured using a thermometer or a temperature sensor, which can be inserted into the die or placed on its surface.

2. What factors affect the time it takes for a steel die to reach temperature?

The time it takes for a steel die to reach temperature can be affected by various factors, including the initial temperature of the die, the ambient temperature, the size and shape of the die, and the material composition of the die.

3. Is the time it takes for a steel die to reach temperature consistent?

No, the time it takes for a steel die to reach temperature can vary depending on the factors mentioned above. It can also vary from one die to another, as each die may have slightly different properties.

4. How can the time for a steel die to reach temperature be optimized?

The time for a steel die to reach temperature can be optimized by controlling and adjusting the factors that affect it. For example, preheating the die or using a more efficient heating method can help reduce the time it takes for the die to reach temperature.

5. Can the time for a steel die to reach temperature be accurately predicted?

While it is possible to estimate the time it will take for a steel die to reach temperature, it is difficult to accurately predict it due to the various factors involved. It is best to monitor the die's temperature using a thermometer or temperature sensor for more accurate results.

Similar threads

  • Thermodynamics
Replies
28
Views
2K
  • Thermodynamics
Replies
5
Views
1K
  • Thermodynamics
Replies
4
Views
2K
Replies
4
Views
629
Replies
11
Views
1K
  • Thermodynamics
Replies
2
Views
1K
Replies
5
Views
2K
Replies
26
Views
3K
Replies
1
Views
615
  • Thermodynamics
2
Replies
35
Views
4K
Back
Top