Vortex Tube for cabinet cooling

In summary, the conversation is about a mechatronics student working on a project to assess the effectiveness of a vortex tube in cooling a cabinet with electronic components. The factors being examined are the cooling capacity of the cabinet, the ability of the vortex tube to remove heat, peak flow rate, required air pressure, and air consumption requirements. The student has access to data on the electronic components and the physical setup, and is using temperature loggers to monitor temperatures. The cost of operation will be minimized by optimizing the settings of the vortex tube. The units used for quantifying heat flow will be watts, and the vortex tube and components have different ratings in BTU/hour and degrees Celsius respectively.
  • #1
moobs05
3
0
Hi, I'm a mechatronics student and I am currently working on a project on the effectiveness of a vortex tube to cool a cabinet. The cabinet has a thermostat inside and if the temperature exceeds a threshold, an air compressor is turned on, causing the vortex tube to cool the cabinet. The cabinet has a power in (Pin) and drives 2 motors (Pout1 and Pout2). Inside the cabinet, there are pieces of electrical equipment which have their own maximum ambient temperature rating in which they can operate in; some may even dissipate small amounts of heat.

The factors that need to be examined and quantified are:1.The cooling capacity of the cabinet (i.e. how much heat can it dissipate by itself, does it even require the vortex tube, if so, how much heat needs to be removed),

2.Assuming it's required, can a vortex tube remove the amount of heat? If so, determine the optimum settings of the vortex tube,

3.The peak flow rate,

4.The required air pressure,

5.The air consumption requirementsSo far I am thinking of examining the Pin ,Pout1 and Pout2 and assuming that the difference is heat dissipated. I have looked at the maximum allowable operating environment of the electrical devices.

I have access to the data of all the electronic components and the physical cabinet/vortex tube set up. I have placed a couple of temperature loggers inside the cabinet during operation for a few weeks to get an indication of the temperatures which can be expected. I am just after some guidance as to how to best approach this project, even though I've taken some steps (those I've mentioned), I still feel a bit lost and scattered. Any help would be greatly appreciated. I have attached a picture of the set up.
 

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  • #2
Surely you must consider the cost?
 
  • #3
moobs05 said:
I have access to the data of all the electronic components
Seems to me this is a heat flow problem.
Why not start quantifying that ?
What units will you use - watts, BTU/hour, calories/second?
How did they rate your vortex tube? And the components to be cooled ? And conduction through cabinet walls?
 
  • #4
Doug Huffman said:
Surely you must consider the cost?
The cost of operation is minimised by optimising the settings of the vortex tube
 
  • #5
jim hardy said:
Seems to me this is a heat flow problem.
Why not start quantifying that ?
What units will you use - watts, BTU/hour, calories/second?
How did they rate your vortex tube? And the components to be cooled ? And conduction through cabinet walls?

I will be using Watts. The vortex tube has a number of different vortex generator inserts which all have a different ratings in BTU/hour. Selecting the best one is part of determining the optimal vertex settings so the cooling requirements are met with the least amount of air. The components inside have a temperature rating in degrees C, I was planning on determining the most temperature dependent component which will thus help determine the threshold temperature of the thermostat.
 

1. What is a Vortex Tube?

A Vortex Tube is a mechanical device that separates compressed air into hot and cold streams using the principle of vortex separation. It is commonly used for cabinet cooling in industrial settings.

2. How does a Vortex Tube work?

A Vortex Tube works by creating a vortex of compressed air which is then forced through a conical nozzle. This causes the air to spin at high speeds, creating two streams - one hot and one cold. The hot air is exhausted through one end of the tube, while the cold air is directed back through the center of the tube for use in cooling.

3. What are the advantages of using a Vortex Tube for cabinet cooling?

Some advantages of using a Vortex Tube for cabinet cooling include its compact size, low maintenance requirements, and ability to produce both hot and cold air simultaneously. It also does not require any electricity or refrigerants, making it a cost-effective and environmentally-friendly cooling solution.

4. What are the limitations of using a Vortex Tube for cabinet cooling?

One limitation of using a Vortex Tube for cabinet cooling is that it is not suitable for larger cooling applications. It also has a limited cooling capacity, so it may not be able to cool cabinets with high heat loads. Additionally, the distribution of cold air may not be uniform, leading to potential temperature differentials within the cabinet.

5. How do I choose the right Vortex Tube for my cabinet cooling needs?

When choosing a Vortex Tube for cabinet cooling, consider factors such as the size and heat load of your cabinet, as well as the required temperature differential. It is also important to note the compressed air pressure and flow rate required for the specific Vortex Tube model. Consulting with a specialist or manufacturer can help in selecting the right Vortex Tube for your needs.

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