Why DC series motor should not be started without load?

In summary, a DC series motor should never be started without a load. This is because without a load, the motor can reach a runaway condition where the motor can be damaged by overspeed. It is also not recommended to connect the motor to a load using a belt. In the event of a failed starter, it is important to release the key in order to prevent damage to the motor. In addition, there are instances where motors have been successfully repaired using DIY methods such as soldering in new wires and using a shunt field to prevent runaway. These engineers are often unsung heroes in the field of motor technology.
  • #1
Manoj Sahu
54
1
Today a professor of mine who teaches Electrical machines told us that a DC series motor should not be started without load. I wonder why is that so. Please provide a detailed explanation of this PF members. Thank you very much in advance.
 
Engineering news on Phys.org
  • #2
https://en.m.wikipedia.org/wiki/DC_motor#Series_connection said:
A series motor should never be started at no load. With no mechanical load on the series motor, the current is low, the counter-EMF produced by the field winding is weak, and so the armature must turn faster to produce sufficient counter-EMF to balance the supply voltage. The motor can be damaged by overspeed. This is called a runaway condition.
 
  • #3
Never connect one to a load by a belt , either.
If your car starter fails to engage and you hear it speeding up, , release the key .

In a Runaway motor centrifugal force throws the armature wires out of their slots and they jam against the poles.

overspedDCmotor.jpg


electric car propulsion motor - the guy had gearbox in neutral and "put the pedal to the metal". .
 
  • Like
Likes cnh1995
  • #4
Once had a snowmobile that used a small v-belt that connected the starter to the flywheel. Naturally it finally broke. It wouldn't Rev high enough to destroy itself before even the slowest of mechanically inept would realize to release the ignition from the start position. What a tank that thing was. Not a piece of aluminum on it. Would sink like a rock in a pond.
https://www.google.com/search?q=joh...Xh6YMKHQUUC1IQ_AUIswQoAg#imgrc=O-CgEG7gkB1kDM:
 
  • Like
Likes jim hardy
  • #5
Once i had to fix the starter on an Opel Kadet that'd oversped and slung a few conductors.

Every generator shop in town told me "Sure, we'll rewind it for you just bring it in, won't cost much" but when they saw it said "Cant rewind that you got to buy a new one for two hundred fifty bucks"
Now in 1970 my salary was $801 a month. $250 was more than a week's wages !
So i replaced the chewed up conductors by soldering in new wires , carefully sanding the cut ends to matching oblique angles so as to increase surface area at the splice.
Then i wrapped the whole repaired area with fifty pound test dacron fishing line(tournament grade) .
Then i soaked it with marine spar varnish to surround the new conductors both insulating and locking them into the slots, and put it back together.
It worked perfectly for years. Cost was about a dollar for some #12 solid house wire.

Not long afterward i had occasion to take apart my 1962 Chrysler starter.
Found inside it a little shunt field that some practical minded engineer had designed into prevent runaway.
Sigh. Another unsung hero, that guy .

old jim
 
  • Like
Likes Averagesupernova and cnh1995

1. Why is it important to not start a DC series motor without a load?

Starting a DC series motor without a load can cause it to run at dangerously high speeds, which can damage the motor and potentially cause injury or damage to surrounding equipment.

2. Will starting a DC series motor without a load affect its performance?

Yes, starting a DC series motor without a load can cause it to run at higher speeds than intended, which can decrease its efficiency and lifespan.

3. What kind of damage can occur if a DC series motor is started without a load?

Starting a DC series motor without a load can cause it to experience high levels of mechanical stress, which can lead to overheating, insulation breakdown, and even motor failure.

4. Can starting a DC series motor without a load cause electrical issues?

Yes, starting a DC series motor without a load can cause it to draw excessive current, which can lead to overheating of the motor windings and potentially trip circuit breakers or blow fuses.

5. Is it ever acceptable to start a DC series motor without a load?

In general, it is not recommended to start a DC series motor without a load. However, in some cases, it may be necessary for testing or maintenance purposes, but it should be done with caution and under controlled conditions.

Similar threads

  • Electrical Engineering
Replies
1
Views
2K
  • Electrical Engineering
Replies
6
Views
1K
  • Electrical Engineering
Replies
12
Views
6K
  • Electrical Engineering
Replies
7
Views
2K
Replies
6
Views
1K
  • Electrical Engineering
Replies
10
Views
10K
  • Electrical Engineering
Replies
1
Views
1K
Replies
6
Views
987
  • Electrical Engineering
Replies
14
Views
47K
  • Electrical Engineering
Replies
7
Views
1K
Back
Top