4x4" Square Tubing Generator Stand

Click For Summary
SUMMARY

The discussion focuses on constructing a stand for a 1000lb generator that will be mounted on a concrete pad, allowing a 100-gallon fuel tank to remain suspended below it. Key considerations include the dimensions of the original trailer chassis mountings, the necessity of middle support for the stand, and the implications of fuel storage regulations. The generator's skids, which are integral to its design, will rest on the new frame, and the fuel tank must be suspended to prevent contact with the concrete.

PREREQUISITES
  • Understanding of structural support principles for heavy equipment
  • Knowledge of fuel storage regulations and safety measures
  • Familiarity with metal fabrication techniques, specifically using steel
  • Experience with generator mounting and stabilization methods
NEXT STEPS
  • Research local fuel storage regulations and safety compliance
  • Learn about structural integrity assessments for heavy equipment stands
  • Study metal fabrication techniques for constructing a generator frame
  • Investigate best practices for mounting and stabilizing generators
USEFUL FOR

Individuals involved in generator installation, metal fabrication specialists, safety compliance officers, and anyone responsible for heavy equipment setup and fuel storage management.

klamberth27
Messages
3
Reaction score
0
TL;DR
I am building a generator stand and have some 4x4" square tubing with .25" wall thickness. Do I need a support in the middle or are the braces at the ends good enough.
Generator weights approximately 1000lbs. I will be removing from the trailer and mounting it to a concrete pad. The reason for the stand is simply because there is a 100 gallon fuel tank that needs to remain under it like it is mounted in the trailer. The spacer/stand is so that the fuel tank can remain below the generator but be mounted to the concrete pad.

Diagram is attached.
 

Attachments

  • Generator_Stand.JPG
    Generator_Stand.JPG
    3.8 KB · Views: 199
  • Generator_ForwardView.JPG
    Generator_ForwardView.JPG
    4.7 KB · Views: 188
  • Gen2.PNG
    Gen2.PNG
    58.7 KB · Views: 203
  • gen1.PNG
    gen1.PNG
    50.1 KB · Views: 214
Engineering news on Phys.org
klamberth27 said:
...Do I need a support in the middle or are the braces at the ends good enough...
...Generator weights approximately 1000lbs...
Welcome to PF.
First identify the position of all the mounting points that attach the generator to the trailer chassis.
What are the dimensions of those original chassis mountings on the trailer?
If the generator will be operated on the frame, what will stop the frame falling sideways? and how will the frame be attached to the concrete slab?

Storing that much fuel is a real liability. What are your local rules? Will the fuel tank rest independently on the slab? will the drain be blocked? or the material corrode? What happens when it leaks or spills during filling? Where does the fuel flow?
 
  • Like
Likes   Reactions: Lnewqban and berkeman
Will you build from steel, aluminum, or some other material?
 
Will build from Steel .25"
 
The generator appears to have two black skids that rest on the trailer. Are those part of the generator or part of the trailer? Will the original skids be used to rest on the new frame?

Is the fuel tank built into the trailer, suspended from or mounted on the trailer, or is it part of, or slung from the generator?
 
Correct. The skids are built into the generator cage and will remain. They will be sitting on the new frame. The fuel tank sits just below the Generator and is suspended in the trailer. The plan is to unbolt from the trailer and place under the generator on the concrete slab.
 
klamberth27 said:
The fuel tank sits just below the Generator and is suspended in the trailer.
Then the tank should be suspended in the new frame, below the generator, and not in contact with the concrete.
The fabrication of the new frame can be guided by the construction of the original trailer frame. Because it is not mobile, components can be heavier, but it should not be made any lighter. Study the mounting points on the generator support, and the suspension points on the tank.
 

Similar threads

  • · Replies 3 ·
Replies
3
Views
5K
  • · Replies 52 ·
2
Replies
52
Views
7K
  • · Replies 15 ·
Replies
15
Views
4K
  • · Replies 2 ·
Replies
2
Views
3K
  • · Replies 2 ·
Replies
2
Views
6K
  • · Replies 8 ·
Replies
8
Views
1K
  • · Replies 5 ·
Replies
5
Views
46K
Replies
2
Views
3K
  • · Replies 3 ·
Replies
3
Views
1K
  • · Replies 2 ·
Replies
2
Views
2K