Airliner engineering questions

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In summary, the fuel storage and distribution system in a modern airliner is both complex and sophisticated. Pumps are used to transfer fuel from any chosen selection of tanks to the engines and to transfer fuel from one tank to another. The fuel pumps in the airframe which service the tanks are almost always electrically driven. All critical systems on a modern aircraft have at least one level of backup available in event of main system failure.
  • #1
Blue Scallop
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Do fuel lines in airliners need motor pumps or does the fuel flow occur by gravity?

If motor pumps.. don't they get out of order in mid-air?

If an airplane is hit with an EMP (let's say from atmospheric nuclear detonations).. I think the turbojet can still turn but won't the motor pump be affected?
 
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  • #2
The fuel storage and distribution system in a modern airliner is both complex and sophisticated . There are usually several different tanks all interconnected . Pumps are used to transfer fuel from any chosen selection of tanks to the engines and to transfer fuel from one tank to another .

The pumps on the engines can be mechanically driven or electrically driven . Most older designs certainly had mechanical drive .

The fuel pumps in the airframe which service the tanks are almost always electrically driven .

All critical systems on a modern aircraft have at least one level of backup available in event of main system failure .

Airbus fuel system

Concorde fuel system 1

Concorde fuel system 2
 
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  • #3
I know oxygen is needed for combustion.. but is the reason the aviation tank in the airplane doesn't explode is because the fuel is pumped out to the turbojet under pressure? Let's say the airplane is parked with the turbojet not on. Then you open the turbojet fuel nozzle and lit the fuel line tube with a cigarette lighter.. would the fuel tank explode?
 
  • #4
A flame cannot burn inside a pipe that is full of liquid fuel because the air cannot get in while H2O and CO2 combustion products are getting out.

Fuel is sprayed as a mist into a turbojet combustor where it is combined with compressed air and so burns continuously. When there is a possibility of an air fuel mix in a fuel line, flame traps such as wire mesh screens are fitted.

If there is any possibility that the air-fuel mix in a fuel tank might be ignited, an inert gas such as nitrogen should be used instead of air to replace the volume as fuel used.
 
  • #5
Baluncore said:
A flame cannot burn inside a pipe that is full of liquid fuel because the air cannot get in while H2O and CO2 combustion products are getting out.

Fuel is sprayed as a mist into a turbojet combustor where it is combined with compressed air and so burns continuously. When there is a possibility of an air fuel mix in a fuel line, flame traps such as wire mesh screens are fitted.

If there is any possibility that the air-fuel mix in a fuel tank might be ignited, an inert gas such as nitrogen should be used instead of air to replace the volume as fuel used.

Whenever I fill up my car gasoline tank a thousand times already.. I always get concerned of any cigarette butts nearby.. does the car typical gasoline tank has enough oxygen to explode or not?
 
  • #6
Most fuel tank explosions are two stage events . Some initial fire - maybe due to leakage after a crash - heats the tank until fuel starts to vaporise rapidly . If the vapour can vent fast enough then you get a blowtorch flare . If it can't then tank explodes and you get a fireball explosion .

 
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  • #7
Nidum said:
Most fuel tank explosions are two stage events . Some initial fire - maybe due to leakage after a crash - heats the tank until fuel starts to vaporise rapidly . If the vapour can vent fast enough then you get a blowtorch flare . If it can't then tank explodes and you get a fireball explosion .



I wasn't referring to a crash.. but simply filling up gasoline at gas station... if say cigarette butt was thrown inside, would the tank really explode?
 
  • #8
Blue Scallop said:
I always get concerned of any cigarette butts nearby.. does the car typical gasoline tank has enough oxygen to explode or not?
It is not that simple. If the gasoline vapour has saturated the air in the tank, which is probably the case while refilling a tank, the air-fuel mixture will be too rich to propagate a flame so it should not explode. A gasoline engine will not start if it is flooded, because the air-fuel ratio is too rich and cannot be ignited by the spark.
http://www.mathesongas.com/pdfs/products/Lower-(LEL)-&-Upper-(UEL)-Explosive-Limits-.pdf
 
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  • #9
Blue Scallop said:
I wasn't referring to a crash.. but simply filling up gasoline at gas station... if say cigarette butt was thrown inside, would the tank really explode?
As said, it is unlikely. But fires from the escaping vapor, ignited by static electricity are common. You can Google them and watch a few on YouTube.

My ex boss once told me that cigarettes are not hot enough to ignite gasoline and says he extensively tested it, but I wouldn't consider that gosphel.
 
  • #10
Blue Scallop said:
I know oxygen is needed for combustion.. but is the reason the aviation tank in the airplane doesn't explode is because the fuel is pumped out to the turbojet under pressure? Let's say the airplane is parked with the turbojet not on. Then you open the turbojet fuel nozzle and lit the fuel line tube with a cigarette lighter.. would the fuel tank explode?
Oxygen and an ignition source are both needed. There is no danger with flames propagating back through a fuel line due to the lack of oxygen. Millions of applications for thousands of years show this conclusively. I have half a dozen in my house right now.

For planes, this is a concern if there is a potential ignition source and air in a tank. That's likely what brought down TWA 800; a short circuit providing the spark.
 
  • #11
Blue Scallop said:
Whenever I fill up my car gasoline tank a thousand times already.. I always get concerned of any cigarette butts nearby.. does the car typical gasoline tank has enough oxygen to explode or not?

It won't usually explode but it can burn...

We virtually eliminated this problem in the UK some decades ago by removing the latch on the nozzle so you cannot let go of the handle. You have to keep holding it for fuel to be dispensed.
 
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  • #12
russ_watters said:
My ex boss once told me that cigarettes are not hot enough to ignite gasoline and says he extensively tested it, but I wouldn't consider that gosphel.

YouTube to the rescue..



But I certainly wouldn't try that at home.

I once poured gasoline over a pile of damp tree branches I was planning to burn. The gas dripped down through the pile evaporating as it did so until I accidentally created a fuel-air bomb. Diesel is safer.
 
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  • #13
CWatters said:
I once poured gasoline over a pile ...
I did that once too. A terrifying scene when I lit it, it seemed to suck all of the air out of my yard. I will never do that again. Ever.

CWatters said:
Diesel is safer
That's right. Like kerosene lighter fluid for your charcoal. It burns, but you don't get that "whoomph" when you set a match to it. One reason a lot of boats run diesel engines; no building up explosive gasoline vapors in the bilge.
 
  • #14
A1 jet fuel is basically ultra filtered kerosene.
Kerosene will not ignite without a some form of surface area amplification.
You can point a blow torch at a bucket of A1 and the only consequence will be getting yelled at. :mad:
The theory of general relative boss comprehension is absolute
It's written as brass=ignorance*pride cubed or B=i*p3
 
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  • #15
Thanks for the very helpful tips.
Prior to this thread. I thought gasoline is like TNT explosive where any flame can ignite the whole thing that is why whenever I stopped by gas station. I always told my passengers to remove seatbelt and put their fingers on the door unlock button in case the gas tank explodes from someone throwing a cigarette butt into the gas tank and we can jump out of the car. So it would just cause fire and have enough time to run.

Have you guys heard about Liquified petroleum gas.. https://en.wikipedia.org/wiki/Liquefied_petroleum_gas
Some cars use it as fuel.. and I heard news some houses explode because of leaking LPG gas.. why does it explode when oxygen is needed to ignite the inside?

And to make this not off topic and connected to airlines. I'd like to ask something about the turbojets in airplanes. Someone explained turbofans rotate due to the aviation fuel and not because it is one big motor. So does this mean when an EMP (electromagnetic pulse) hit a commercial plane.. it would still fly and only all the controls are lost from fried circuits? or would the turbofans stopped rotating too?
 
  • #16
Blue Scallop said:
Do fuel lines in airliners need motor pumps or does the fuel flow occur by gravity?

If motor pumps.. don't they get out of order in mid-air?

If an airplane is hit with an EMP (let's say from atmospheric nuclear detonations).. I think the turbojet can still turn but won't the motor pump be affected?
You ask some good questions. As to the fuel issue I do not believe that it is 100% but most airliners are nitrogen blanketed. This started several years ago when forensic review of a crash revealed that a spark in one of the tanks caused an explosion. After that they now carry compressed nitrogen and keep the tanks blanketed so oxygen is excluded.

On the issue of EMP It is possible to shield components. Critical systems sometimes are built that way. EMP is very rare but lightning strikes are known to happen occasionally. They have many of the same effects and builders practice due diligence.
 
  • #17
Blue Scallop said:
So it would just cause fire and have enough time to run.
The fire would be vapour outside the tank. It would not burn inside the tank.
Blue Scallop said:
I heard news some houses explode because of leaking LPG gas.. why does it explode when oxygen is needed to ignite the inside?
The compressed gas in the cylinder does not explode. An LPG leak from a cylinder inside the building makes a flammable mix which is then ignited by a spark or flame. The building explodes, not the cylinder.
Blue Scallop said:
Someone explained turbofans rotate due to the aviation fuel and not because it is one big motor. So does this mean when an EMP (electromagnetic pulse) hit a commercial plane.
The control systems for the motor require electronics to be operating. It is possible that an engine would keep running, but without any flight control, instruments or engine control.
 
  • #18
Nidum said:
All critical systems on a modern aircraft have at least one level of backup available in event of main system failure .
This.
 
  • #19
Ketch22 said:
After that they now carry compressed nitrogen and keep the tanks blanketed so oxygen is excluded.
what do you mean by blanketed?
 
  • #20
Google ' inerting aircraft fuel tanks '
 
  • #21
Blue Scallop said:
So does this mean when an EMP (electromagnetic pulse) hit a commercial plane.. it would still fly and only all the controls are lost from fried circuits? or would the turbofans stopped rotating too?
You probably have a misunderstanding of what an EMP is, as do most people.
An EMP can be generated from a spark from static electricity discharge, or from perhaps the spark plugs firing in your car.
Chances that such an EMP would have a severe effect upon a flying airplane is miniscule.

Lightning is an EMP. Planes routinely are hit with lightning and keep on flying.

As an exercise you may want to read https://en.wikipedia.org/wiki/Electromagnetic_pulse
 
  • #22
Nidum said:
Google ' inerting aircraft fuel tanks '
But that doesn't cover all aircraft.
I'll have to ask my airplane mechanic friends if they any experience in this area.
 

1. What is the process for designing an airliner?

The process for designing an airliner involves several stages, including conceptual design, preliminary design, detailed design, and testing. During the conceptual design stage, engineers define the overall requirements and characteristics of the aircraft. In the preliminary design stage, they create a basic design and perform initial calculations. The detailed design stage involves creating detailed drawings and specifications for the aircraft. Finally, the aircraft is tested in various conditions to ensure it meets safety and performance standards before being approved for production.

2. How are materials chosen for constructing an airliner?

The materials used in an airliner are carefully selected to meet specific requirements such as strength, weight, and durability. A combination of metal alloys, composites, and other materials are used in different parts of the aircraft. For example, aluminum alloys are commonly used in the fuselage and wings, while composite materials such as carbon fiber are used in areas where strength and weight are critical, such as the tail section.

3. What safety measures are in place to ensure the reliability of airliners?

Airliners are designed with multiple safety measures in place to ensure their reliability. These include redundancy in critical systems, regular maintenance and inspections, and rigorous testing during the design and production phases. In addition, pilots receive extensive training and follow strict protocols to ensure safe operation of the aircraft.

4. How are aerodynamics considered in the design of an airliner?

Aerodynamics play a crucial role in the design of an airliner. Engineers use computer simulations and wind tunnel testing to optimize the shape of the aircraft for maximum efficiency and performance. Factors such as drag, lift, and stability are carefully considered and balanced to create an aerodynamically efficient design.

5. What technologies are being developed to improve the safety and efficiency of airliners?

A variety of technologies are being developed and implemented in airliners to improve safety and efficiency. These include advanced flight control systems, improved navigation and communication systems, and more efficient engines. In addition, the use of data analytics and artificial intelligence is also being explored to further enhance the safety and efficiency of airliners.

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