Anyone experienced with laser cutting?

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Discussion Overview

The discussion revolves around the operation and control of laser cutters, particularly focusing on software compatibility, material types, and the interpretation of design elements such as line thickness and color. Participants share their experiences with different laser cutting setups and software configurations.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires about the operation of laser cutters and the software used to control them.
  • Another participant mentions cutting materials like Plexiglas and balsa wood and raises questions about the interaction between graphic software and laser cutter control software.
  • There is a discussion about the significance of line thickness, with some suggesting that a line must be 1pt or less to be interpreted as a cut line, while others propose that thicker lines may be treated differently.
  • A participant shares their experience with a specific laser cutter brand, detailing how different colors in the design could correspond to different cutting modes and settings.
  • Another participant reflects on their simpler laser cutter setup, indicating that line stroke is a critical parameter for determining cut lines.
  • A participant discusses the market for laser cutters, noting their potential for prototyping and the differences between laser cutting and 3D printing.

Areas of Agreement / Disagreement

Participants express differing views on the role of line thickness and color in determining cutting modes, indicating that there is no consensus on these aspects. The discussion remains unresolved regarding the best practices for using graphic software with laser cutters.

Contextual Notes

Participants mention various brands and models of laser cutters, suggesting that the functionality and software compatibility may vary significantly between different machines. There are also indications of varying experiences with the interpretation of design elements across different setups.

Who May Find This Useful

Individuals interested in laser cutting technology, graphic design for laser applications, and those considering purchasing or operating a laser cutter may find this discussion relevant.

fog37
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TL;DR
general question about laser cutting
Hello,

Does anyone own a laser cutter and knows how to operate it with some level of experience? I have some questions...

Thanks!
 
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What material are you cutting ?
 
Hello Baluncore,

I am commonly cutting Plexiglas and balsa wood. My question is general and about graphic software->control software->laser cutter.
We can use any vector graphics software we like (Inkscape, Coreldraw, Adobe Illustrator) to create our design for the laser cutter. But different laser cutters have different proprietary control software and that is where the difference seem to take place. I read that some cutter have print drivers while some don't... What does it mean?

Some say that a vector line must have a thickness of 1pt for that line to be interpreted by the control software as a cut line. Others say the line must be <1pt (like 0.001pt) and lines with stroke larger than that will be interpreted as lines to be engraved. I think the fact that same laser cutters, like mine, have print drivers, makes the stroke width a relevant parameters. Some laser cutters may ignore stroke width...

Line color and fill seem to be ignored by the laser cutter and only play a role once we want to customize the power/speed for different lines...

How does your control software works?
 
I do not own a laser but had a fair amount of experience with a former employer. The machine I spec'd and set up was from the company Universal.
https://www.ulsinc.com/systems
At the time, their machine used a print driver so when you pulled up the print tab from whatever windows application that was running, you could select the laser as a printer. Different colors could be set to different modes of cutting. One color was for cutting completely through the material, one for scoring through the contact paper on the material. Those were vector cuts. Yet another color was for raster mode. Again, set the speed and power for the desired results. That's just the way we did it. Different thickness and types of material would require more colors. Other manufacturers could do it any way they want I suppose. We cut directly from AutoCAD.
 
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Thanks Averagesupernova.
I guess my laser cutter and control software is much more basic and the line color did not play a role as far as identifying either cut lines or raster lines.

The line stroke is instead the parameter that seems critical, with a stroke =<1 pt being for cut lines...

Thanks!
 
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Btw, I watched a couple of lasers sell on auction several years ago. Right around 100 watts I believe. I believe amongst CNC machining equipment including 4 axis milling centers, and etc, the lasers brought the most money. Around $5K. At the time I would have been better off buying a refurbished laser. I still might get one some day. They are becoming more common. But that also means there's a lot more competition in that business. I'd like one more for prototyping and patterns. A 3D printer does not necessarily accomplish the same thing. Both are unique tools.
 

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