The equipment grounding conductors (safety grounds) must bond everything metal together and to the Earth ground and the neutral, but they must also be connected so that current does not normally flow through them. The current flowing though them in the event of a ground fault is needed to trip the circuit breaker.
Because the Earth ground is not low impedance, grounds to the Earth must be installed periodically. The neutral is solidly connected to the entire electrical system, and must be connected to the Earth with ground stakes at the following points (and only the following points):
1. The generating station
2. Every transformer
3. Every power pole
4. Every service entrance electricity usage meter
5. Every main power distribution panel at a service entrance
All equipment protective grounds must be kept separate from the neutral conductors at all points except the service entrance power distribution panel. At only that point, all of the neutrals are tied to all of the equipment grounds. Examples of the dangers of interconnecting neutrals and equipment grounds at points other than at the service entrance include:
- Years ago, people used to connect the equipment ground to the neutral at the load to save wire. The problem is, if the neutral wire breaks at any point in the circuit, the metal case of the equipment is now energized at line voltage.
- When an outbuilding is connected to a service in another building, the neutral must be kept separate from the equipment ground because current flows through the neutral. The equipment ground must be connected to the panel, and the panel must be bonded to all substantial building parts and a ground stake at the outbuilding. Otherwise, a shock could occur between a concrete pad at Earth ground and the shell of a metal power tool.
- Even such innocuous-looking items as water pipes, metal fences, downspouts, and posts should be bonded to the equipment ground at the service entrance.if there is a chance of someone coming into contact with both the electrical equipment ground and one of these other items. The death of a child a few years ago emphasizes this need:
The child was playing in a city park and touched a streetlight pole and a metal fence at the same time. The streetlight pole was connected to the equipment ground of the power system supplying the streetlight. The metal fence was driven into the ground, but not bonded to the power system supplying the streetlight. At just the tine the child touched both the streetlight pole and the fence, a ground fault occurred in a 12 KV feeder several miles away The massive current flow before the overcurrent devices shut down the feeder raided the equipment ground above Earth ground by about 1000 volts. So a potential difference of about 1000 volts existed between the power pole and the fence connected to the earth. Enough current flowed to kill the child.
If the fence had been bonded to the streetlight pole equipment ground, there would have been no voltage between these items.
The entire purpose of the equipment ground is to prevent voltage differences between different grounded items. For it to function correctly, no current must be allowed to flow through the equipment ground unless a ground fault occurs.
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