Batteries at freezing temperatures

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SUMMARY

The discussion focuses on selecting batteries for devices intended for sub-freezing conditions. NiCd batteries are noted for their ability to operate down to -40°C, while NiMH and lead-acid batteries cease functioning at -20°C. Although NiCd batteries can be recharged, their use is restricted in the EU. Lithium batteries, while more expensive, are also viable in cold temperatures. The conversation suggests integrating a rechargeable battery into the product and emphasizes the importance of informing consumers about compatible battery types.

PREREQUISITES
  • Understanding of battery chemistries: NiCd, NiMH, and Lithium
  • Knowledge of temperature effects on battery performance
  • Familiarity with rechargeable battery integration
  • Awareness of EU regulations regarding battery usage
NEXT STEPS
  • Research the performance characteristics of Lithium batteries in cold conditions
  • Explore alternatives to NiCd batteries that comply with EU regulations
  • Investigate OEM options for battery sourcing and branding
  • Learn about battery management systems for optimizing rechargeable battery use
USEFUL FOR

Inventors, product developers, and engineers working on battery-operated devices for cold environments, as well as anyone interested in battery technology and compliance with regulations.

alexwryt
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I am trying to develop a battery operated invention that will be used primarily in sub freezing conditions. From what I can tell from my research so far, a simple 9 volt NiMH or lithium will work fine under these conditions. The only problem I foresee though is that when this was eventually a product out on the market, I doubt the general public as a whole would heed the package warning of only using NiMH or lithium batteries

As a workaround I've thought of integrating a rechargeable battery into the product itself but am unsure what type of battery would be ideal and also cheap. (Basically I'd like to be able to turn a DC motor with a small load for at least 2 hours)
 
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NiCd work down to -40°C whereas NiMH, lead acid, LiO stop working at -20°C. NiCd can be recharged, but seems to become illegal now in the EU. Lithium stuff is expensive, but appearently can be made to work in the cold too.
 
You can always purchase the batteries that you feel would fit best in your device from an OEM. From there, put your companies name on it and add a little premium. Then, only support your device with those said batteries (but of course let your battery chemistry be known)...
 

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