Breaking 120V Loads using 24V Relay - Beginner Help Needed

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SUMMARY

This discussion focuses on using a 24V relay to control 120V loads, specifically addressing the Altronix RAC120 and RAC24 relays. It is established that breaking the hot leg of the 120V circuit is the safest practice to prevent accidental grounding. The relay must have a coil rated for 24V and contacts rated for 120V, ensuring it can handle the current being switched. Additionally, for switching a 230V pump using a 120V controller, a relay with a coil rated between 110 and 130 Vac is recommended, with attention to derating for inductive loads.

PREREQUISITES
  • Understanding of relay operation and specifications
  • Knowledge of AC and DC circuit principles
  • Familiarity with relay ratings, including voltage and current
  • Basic electrical safety practices when working with high voltage
NEXT STEPS
  • Research the specifications and applications of the Altronix RAC120 and RAC24 relays
  • Learn about relay derating for inductive loads and how to apply it
  • Investigate relay options for switching 230V loads with a 120V control signal
  • Explore safety protocols for working with high voltage circuits
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Electrical engineers, hobbyists working with relays, and anyone involved in controlling high voltage loads safely and effectively.

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I want to use 24v to break 120v loads. I understand the logic for dc circuits but I am not sure how to break 120v loads.

What relay do i use? I was looking at the altronix RAC120 or RAC24.

Do I break just the hot leg of the 120v?

Any help on such a beginner question would be helpful! Thanks!
 
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As in 'digital' circuits, you just need to break the circuit and interrupt the flow of charge. In theory, you could break either leg. In practice, it's better to break the 'hot' leg, just in case someone/thing accidentally grounds out part of the circuit/case that is still hot, or cuts the cable, or some such.

Most power relays can do the trick, as long as the 120V doesn't arc across the contacts (as may be the case when the contact and paddle/reed are particularly close together, as may be the case with low voltage relays). If there's an AC rating for the contacts, it should do the trick. Obviously, the coil must be rated for 24V (AC or DC, you don't specify).
 
You want a relay with a coil rating 24 VDC and 120 V contacts, make sure that it is rated for the current that you are switching.
 
Great. I have relays that will do that. Thanks fellas
 
Anyone know how to do this exact same thing but use 120V (instead of 24V) to switch the relay for 230V (instead of 120V) connection.

I want to turn on and off a 230V pump, but using a controller that already sends 120V on/off. I am just trying to avoid buying another controller that will switch on and off 230V.

Nick
 
nlaham said:
Anyone know how to do this exact same thing but use 120V (instead of 24V) to switch the relay for 230V (instead of 120V) connection.

I want to turn on and off a 230V pump, but using a controller that already sends 120V on/off. I am just trying to avoid buying another controller that will switch on and off 230V.

Nick

Yes: find a relay with a coil rated for between 110 and 130 Vac (or AC/DC, but don't use one that's just for DC) which is capable of switching 230 Vac at the current required. For instance, I found this at Digikey by looking for relays, narrowing it down to those between 110 and 130 Vac and then sorting by carrying current:
http://search.digikey.com/us/en/products/G7L-1A-TUB-J-CB-AC100%2F120/Z814-ND/127305
 
Last edited by a moderator:
Be sure you derate the relay for inductive loads. The stated contact capacities are generally for resistive loads. The manufacturers provide a cut sheet for the derating.
 
Last edited:

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