Calculating Capacity of Steel Rack: Yield Stress Issues

Click For Summary

Discussion Overview

The discussion revolves around calculating the load capacity of steel racks that utilize layered steel pipes for support. Participants explore issues related to yield stress calculations, the application of safety factors, and the discrepancies between stress units in kilopascals and megapascals.

Discussion Character

  • Technical explanation, Debate/contested

Main Points Raised

  • One participant reports that the racks can carry a load of around 25 tons before yielding or bending, prompting a need to calculate yield stress and allowable load with a safety factor.
  • There is confusion regarding the units of stress calculated, as the participant notes that their calculations yield kilopascal values, while yield stresses are typically expressed in megapascals.
  • Another participant questions the appropriateness of the original poster being assigned this calculation without sufficient expertise, suggesting a potential lack of professional oversight.
  • Further context is provided about the application, indicating that the racks are used for storing overhauled gearboxes and pulleys, with a capacity of 25 tons per layer.
  • Concerns are raised about the safety implications of the calculations, with a suggestion that professional engineering certification may be required for such assessments.

Areas of Agreement / Disagreement

Participants express varying levels of concern regarding the original poster's qualifications to perform the calculations, with some questioning the assignment itself. There is no consensus on the correctness of the calculations or the appropriate units to use.

Contextual Notes

There are unresolved issues regarding the assumptions made in the calculations, the definitions of yield stress, and the implications of using different units of measurement. The discussion does not clarify the necessary qualifications for performing such calculations.

RJCanz
Messages
2
Reaction score
0
TL;DR
Load capacity on Racks with steel pipes as load carrier
Hi guys. Recently I've been assigned to know / calculate the capacity of the racks in our section. Our racks has layered steel pipes that are carrying the loads. After actual testing it can carry a load around 25 tons after yielding or having a bend. So my next step was to calculate for its yield stress so I can calculated an allowable stress and an allowable load with a factor of safety right after. However, after calculating it's stress in which I used force over area (A = 3 sq.m.) I calculated a stress which only results to a kilopascal value while I have searched yield stresses of some materias are mostly in megapascals(MPa) is there wrong with my calculations? If there is, can you help me. Thank you!
 
Engineering news on Phys.org
Welcome to the PF. :smile:
RJCanz said:
Summary:: Load capacity on Racks with steel pipes as load carrier

Recently I've been assigned to know / calculate the capacity of the racks in our section. Our racks has layered steel pipes that are carrying the loads. After actual testing it can carry a load around 25 tons after yielding or having a bend.
That's a pretty heavy load! What is the application? If the racks fail, where does the load fall?

And why have you been assigned this calculation if you have to ask for help on the Internet? Seems strange to me...
 
berkeman said:
Welcome to the PF. :smile:

That's a pretty heavy load! What is the application? If the racks fail, where does the load fall?

And why have you been assigned this calculation if you have to ask for help on the Internet? Seems strange to me...
Apparently our boss doesn't know its capacity in tons so he assigned me to do it. Our section is overhauling of gearboxes, pulleys etc. And after these are fixed it is stacked in those racks. Our racks has 2-3 layers and the 25tons I have said was the capacity only of 1 layer. But I wondered when I computed for the stress with that known weight it is only in kilopascals so I wonder if it's wrong bc I have seen mostly stress capacities are is mega pascals
 
I'm guessing that you are not based in the US, because (hopefully) we would require professional engineer certification to be doing calculations like this. I will temporarily lock this thread to ask the other Mentors whether we should allow your thread to go forward...

UPDATE -- The thread will remain closed. Please seek the help of a professional engineer and have your insurance company sign off on the final design. Thanks.
 
Last edited:

Similar threads

  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 9 ·
Replies
9
Views
4K
Replies
6
Views
3K
Replies
1
Views
2K
  • · Replies 30 ·
2
Replies
30
Views
10K
  • · Replies 11 ·
Replies
11
Views
5K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
6
Views
18K