Calculating Connector Impedance & Irregular Wire Char. Impedance

In summary, the conversation discusses the challenges of accurately modeling and calculating the characteristics of Unshielded Twisted Pair Wire and Connector impedance for cables. The equations and assumptions for twisted wire pairs often result in incorrect calculations due to variations in wire spacing and tightness of the twist. The use of field solvers is suggested as a possible solution, but the individual is looking for resources or software options to aid in their calculations. The issue of concentric insulation and its impact on the electric field is also brought up. A TDR is mentioned as a tool for experimentation, and a link is provided for further information on twisted pair cable characteristics.
  • #1
roTTer
18
1
Hi,

I am modeling the Unshielded Twisted Pair Wire and I have hit a roadblock there. I have studied the mathematical equations for the twisted wire pair. And they give results with an accuracy of 10%.

This is in part due to the fact, that almost all equations assume that both the wires are tightly wounded and there is no space between the two twisted pairs. But in reality, if the twist/rate is low, the wires won't be wounded in a tight formation, and that results in incorrect results from the calculations.

I have char. impedance and delay(ns/m) values measured using TDR of 4 sample wires.

I understand that having a field solver to do this would simplify the calculations very easily. But is there any article/book that explains how to do it. If there is an evaluation version of a solver that would allow me to do it, that would be swell.

If you have any idea on how to go about doing it manually/excel/code, please do explain or link me to it. Google search didn't give any results.

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I am working on calculating Connector impedance of cables. They will be used for freq. upto 100Mhz.

The connectors are not for high-speed PCBs.

I want to model something that looks like...in the attachment.

I do not have any Field Solvers to aid me in this. Is there any material/textbook or site that could help me out with this? There are too many unknown parameters for the design of this. Though I would just like to try.

Are there any software's that are good for these type of calculations. Something that offers an evaluation version would be really good! Or a way to calculate it without them would be good too!

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  • #2
Is this part of a cable or a single pair?

If it is a single pair with no outer sleeve, like you would pull off of a wire spool, and the wires to wire spacing is not uniform, then the impedance will not be uniform.
 
  • #3
The problem that you face is that your twisted pair will be made by twisting two insulated wires together. Each wire has concentric insulation. The outer insulation boundary with the surrounding air does not conform to the circular, (but eccentric), electric field about the wires. So there can be no simple analytic solution.

The electric field of a twisted pair is usually modeled as a single wire reflected in a plane of symmetry. The eccentric equipotential field of a single wire above a ground plane demonstrates the concentric insulation problem.

If you have a TDR then you could experiment with different wire diameters, against different insulation thickness combinations, to find a solution with optimum impedance.
 
  • #5


I understand your frustration with the limitations of current mathematical equations for modeling twisted wire pairs. It is important to take into account real-world conditions, such as the lack of tight winding in low twist-rate wires, to accurately calculate impedance.

While a field solver would certainly simplify the calculations, there are also alternative methods you can explore. One approach could be to use empirical data from your TDR measurements to create a model that accounts for the irregular wire characteristics. This can be done through a combination of manual calculations, Excel spreadsheets, and coding.

There are also resources available online and in textbooks that discuss methods for calculating connector impedance without using a field solver. I would recommend searching for articles or books on transmission line theory, which can provide a foundation for understanding impedance calculations. Additionally, there are software programs available that offer evaluation versions for these types of calculations, or you could potentially find open-source or free software options.

Overall, it may require some trial and error and a combination of different methods, but with persistence and thorough research, you should be able to accurately calculate the connector impedance for your cables.
 

1. What is impedance and why is it important in calculating connector impedance?

Impedance is a measure of the opposition to the flow of electrical current. It is important in calculating connector impedance because it helps determine the efficiency of the electrical signal being transmitted through the connector.

2. How is impedance calculated for connectors?

Impedance for connectors is calculated by taking into account the resistance, capacitance, and inductance of the connector. These factors are then used to calculate the overall impedance of the connector.

3. What is irregular wire char. impedance?

Irregular wire char. impedance refers to the impedance of wires that have varying thickness or shape, as opposed to regular wires with consistent dimensions. This can affect the overall impedance of a circuit and must be taken into account in calculations.

4. How does wire length affect impedance?

Wire length can have an impact on impedance because it adds to the overall resistance of the circuit. The longer the wire, the higher the resistance, which can affect the impedance of the connector and the efficiency of the electrical signal.

5. What are some factors that can affect the accuracy of calculated impedance?

Factors that can affect the accuracy of calculated impedance include the quality of the materials used in the connector, the precision of the measurements taken, and the environmental conditions in which the connector is being used. It is important to carefully consider and account for these factors in order to obtain accurate results.

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