Calculating Speed & Acceleration of Pneumatic Cylinder

  • Context: Undergrad 
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SUMMARY

To calculate the speed and acceleration of a pneumatic cylinder, one must know the volumetric flow rate and the pressure of the compressed air (p), atmospheric pressure (p_0), and the resistance force (F_f). The equation m·a = pS - p_0S - F_f can be used, where S is the cross-sectional area of the cylinder. Controlling the speed of the cylinder can be effectively achieved using a combination needle valve/check valve, which regulates the exhaust air flow. This setup is cost-effective and essential for precise control of pneumatic cylinder operations.

PREREQUISITES
  • Understanding of pneumatic systems and components
  • Knowledge of fluid dynamics principles
  • Familiarity with pressure measurement and calculations
  • Experience with valve types, specifically needle and check valves
NEXT STEPS
  • Research the principles of fluid dynamics in pneumatic systems
  • Learn about measuring volumetric flow rates in compressed air applications
  • Study the design and function of needle valves and check valves
  • Explore the application of Galilei's law in motion calculations
USEFUL FOR

Engineers, technicians, and anyone involved in the design or operation of pneumatic systems will benefit from this discussion, particularly those focused on optimizing the performance of pneumatic cylinders.

Serj
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How do you determine how fast a pneumatic cylinder will move when you force air into it with a tank of compressed air. I also need to know how fast it will accelerate. I only need an equation but resistance from the airtight rings must also be included. Thank you.
-Serj
 
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The only way to really know is to know the velocity or the volumetric flow rate into the cylinder. From there it's simply flow divided by the area. The actual measurement of the flow rate is a bit tricky due to compressibility.
 
I think you can solve the problem if you know the pressure of the compressed air (p) , the atmospheric pressure (p_0) and the resistance force(F_f). From the second principle,

m\cdot a=pS-p_0S-F_f

(S is the cross-section area of the cylinder)

If you have the acceleration, with the length and the Galilei's law the final velocity is piece of cake.
 
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The best way to control the speed of a air cylinder is to use a needle valve on the exhaust port. This will control how fast the air exits the cylinder. They make a combination needle valve/check valve just for this purpose. The check valve allows free flow of air into the cylinder the needle valve controls the rate that air exits, thus controling the speed of activation.

For example

These parts are not very expensive on the scale of things.
 
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