Calculating Welded Area and Rivet Diameter for Shear Stress - Homework Solution

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SUMMARY

This discussion focuses on calculating the welded area width at point B and the rivet diameter for a construct subjected to a shear force of 6000 N. The allowable stress values are 80 MPa for the welded area, 60 MPa for the rivets, and 100 MPa for local compression at the rivets. Participants emphasized the importance of correctly calculating end reactions and understanding the relationship between weld length and shear loads. The final solution involved adjusting the calculation of the weld length to include the correct dimensions of the square rod.

PREREQUISITES
  • Understanding of shear stress and allowable stress concepts
  • Familiarity with technical mechanics, specifically equilibrium of forces
  • Knowledge of welding techniques and their stress limits
  • Basic principles of structural analysis, including moment calculations
NEXT STEPS
  • Learn how to calculate end reactions in structural beams
  • Study the principles of shear and bending moment diagrams
  • Explore the design and analysis of welded joints in structural engineering
  • Investigate the effects of torsional moments on structural integrity
USEFUL FOR

Structural engineers, mechanical engineers, and students involved in mechanical design or structural analysis who are looking to deepen their understanding of welded structures and rivet design under shear stress.

Femme_physics
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Homework Statement


The depicted construct is made of a rod with a square cross-section and two plates. The plates are jointed together through 4 similar rivets. The square rod is welded to the wall at "B" and to the plates at the other end through peripheral corner welds.

On the board acts an external force F = 6000 [N]

A) Calculate the needed width of the welded area at B
B) The rivets' diameter.

Given:

Allowable stress at welded area = 80 MPa
Allowable shearing stress at the rivet = 60 MPa
Allowable local compression at the rivets = 100 MPahttp://img202.imageshack.us/img202/5481/lookad.jpg

Homework Equations



http://img39.imageshack.us/img39/6965/equationssss.jpg

The Attempt at a Solution



Can it be ths simple??

http://img845.imageshack.us/img845/6205/solsssss.jpg
 
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The equation for vertical shear in the weld is simple enough, but you are not applying it correctly. You should first calculate the end reactions before determining weld stresses. There will be a shear load, a bending moment, and a torsional moment. For the vertical shear , your value of the vertical reaction is correct, but you are incorrectly summing your l's. The l's are not related to the overhang length. They relate to the overall weld length at B.
 
What do you mean by end reaction? Technical mechanics? Sum of all forces = 0?

your value of the vertical reaction is correct, but you are incorrectly summing your l's. The l's are not related to the overhang length. They relate to the overall weld length at B.

Hmm, I think I see what you're saying

My "l" should be 800 + 80 + 80 + 80 + 80

Since it's square shaped
 
Femme_physics said:
What do you mean by end reaction? Technical mechanics? Sum of all forces = 0?
At B, use sum of all forces acting vertical on the beam = 0 , to solve for the vertical end reaction at B. Use sum of all moments about an axis running thru B out of the plane of the paper to solve for the bending moment at B. Use sum of moments about an axis passing thru B along the length of the beam to solve for the torsional moment at B.
Hmm, I think I see what you're saying

My "l" should be 800 + 80 + 80 + 80 + 80

Since it's square shaped
why the extra 800?
 
Thank you, noticed my mistake. Solved it for shearing :)
 

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