Can a Conductive Graphite Coating Prevent Zinc Chloride Reaction with Steel?

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SUMMARY

The discussion centers on the feasibility of using a conductive graphite coating to prevent zinc chloride (ZnCl2) from reacting with nickel-plated steel in a small can. The user seeks a solution that maintains high conductivity while effectively isolating the metal from the corrosive chemical. Suggestions include using "Aquadag," a graphite coating, although its conductivity was deemed insufficient. The user is also considering silver (Ag) as an alternative coating material and inquires about its reactivity with ZnCl2.

PREREQUISITES
  • Understanding of conductive coatings, specifically graphite coatings.
  • Knowledge of zinc chloride (ZnCl2) and its corrosive properties.
  • Familiarity with nickel plating and its applications in corrosion resistance.
  • Basic chemistry regarding metal reactivity, particularly with silver (Ag).
NEXT STEPS
  • Research the properties and applications of Aquadag as a conductive coating.
  • Investigate the effectiveness of pure graphite coatings in preventing corrosion.
  • Examine the reactivity of silver (Ag) with zinc chloride (ZnCl2).
  • Explore alternative conductive coatings that provide low resistance and high durability.
USEFUL FOR

This discussion is beneficial for materials scientists, corrosion engineers, and anyone involved in the development of protective coatings for metals, particularly in applications involving reactive chemicals like zinc chloride.

jackazz99
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Hi ,

I am looking to coat the inside of a small nickel plated steel can (about the same size as an AA battery casing) with a conductive graphite layer that has enough density to prevent ZnCl2 (zinc chloride) reacting with the steel.
The can is filled with some ZnCl2 and I am trying to prevent the ZnCl2 from reacting with the metal whilst keeping the lining of the can highly conductive.
Can this be achieved by paint or other form of coating ?
 
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jackazz99 said:
Hi ,

I am looking to coat the inside of a small nickel plated steel can (about the same size as an AA battery casing) with a conductive graphite layer that has enough density to prevent ZnCl2 (zinc chloride) reacting with the steel.
The can is filled with some ZnCl2 and I am trying to prevent the ZnCl2 from reacting with the metal whilst keeping the lining of the can highly conductive.
Can this be achieved by paint or other form of coating ?

Don't know if it will work, but we used to use something called "Aquadag" to paint on a nice flat-black graphite coating. http://en.wikipedia.org/wiki/Aquadag

Somehwat surprisingly, you can buy it in little bottles via Amazon: https://www.amazon.com/dp/B008OVGH9A/?tag=pfamazon01-20
 
Thanks , Aquadag does not provide enough conductivity (too much resistance) , really need to keep the graphite pure.
Alternatively I am thinking about Ag as a coating , does Ag react with ZnCl2 ?

Thanks !
 

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