Can a Resistor Simulate a Light Bulb Load for LED Bulb Installation?

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SUMMARY

This discussion addresses the need for a resistor to simulate a 55-watt light bulb load when installing LED bulbs in a snowmobile's lighting circuit. The stock bulbs draw 55 watts each at 12 volts, totaling 110 watts. To calculate the appropriate resistor, users must determine the current drawn by the LED bulbs and subtract this from 110 watts to find the power that needs to be dissipated. A 0.39-ohm resistor rated for 100 watts from the Digikey catalog is suggested, but users are advised to consider higher wattage resistors or alternative configurations for optimal performance.

PREREQUISITES
  • Understanding of electrical power calculations (P = V * I)
  • Familiarity with resistor specifications and ratings
  • Basic knowledge of LED bulb electrical characteristics
  • Ability to perform circuit calculations for load simulation
NEXT STEPS
  • Research "power resistor specifications" for appropriate ratings and configurations
  • Learn about "heat sink requirements" for high-wattage resistors
  • Investigate "LED bulb power consumption" to accurately calculate load needs
  • Explore "parallel resistor configurations" for achieving desired resistance values
USEFUL FOR

Snowmobile enthusiasts, electrical engineers, and anyone involved in modifying or optimizing vehicle lighting systems will benefit from this discussion.

Mikel_NY
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TL;DR
Snowmobile, shunt regulator needs load to work. Replacing 2- 55 watt bulbs with LEDs

Need to replace draw on system to keep regulator working correct.
Hello All,

I have a snowmobile that uses a shunt type regulator to control voltage. They require a constant load (headlights) to work proper.

The 2 stock bulbs are 55 watts on low with the system running 12v.

Racers install another set of hand warmers, wired to high, and tape them to the tunnel to keep the system loaded when they remove the bulbs on mod sleds.

Is there a resistor I can wire into lighting circuit when I install LED bulbs that will simulate one 55watt light bulb?
 
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You need the actual current drawn by the LED bulbs, then the actual voltage with the engine running at cruise speed. Calculate the power drawn by the LED bulbs, subtract from the 110 watts the system is designed for, and the result is the power to dissipate in the resistor. Then calculate the resistance in the resistor.

Sample calculation with made up numbers:
LED bulbs draw 2 amps at 14 volts. That's 2 * 14 = 28 watts.
110 watts total minus 28 watts = 82 watts.
82 watts divided by 14 volts = 5.86 amps.
5.86 amps divided by 14 volts = 0.42 ohms.

These made up numbers need a 0.4 ohm resistor rated for at least 100 watts.
Looking in the Digikey catalog, I find a 0.39 ohm resistor rated for 100 watts: https://www.digikey.com/en/products/detail/te-connectivity-passive-product/HSC100R39J/5587123?s=N4IgjCBcoExaBjKAzAhgGwM4FMA0IB7KAbRADYBOAdhgFYQBdfABwBcoQBlVgJwEsAdgHMQAX3wwADAA560EEkhoseQiRABmCpIAEAWwDyACz2YQ%2BACwbdhk2aYg2HAKoC%2BrA8gCy2VJgCuPNhi%2BAC0cPKKvP6qRJCk9A5OkCBi4iARpAAKBADu2Dw6AErYmHyYrAQ89qJAA. This is not the only power resistor in that catalog, it is just the one that I found in a quick search. This is not the only supplier, there are others just as good that may have a better selection. You will need to do your own calculation with real numbers.

Study the datasheet VERY carefully. That resistor will only dissipate 100 watts with an adequate heat sink. You might be better off to look for a 200 watt resistor, or a pair of 0.84 ohm 100 watt resistors in parallel.
 
Thank you, I will look at power draw for my LEDs and follow your formula above to find the correct one for me.
 

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