Monitoring a Live, 80W, 12VDC Load

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SUMMARY

The forum discussion focuses on creating a visual indicator for a 12VDC, 80W heating element circuit using Nichrome resistance wire. Users propose various solutions, including using a low-resistance shunt, a transistor (BC548), and a comparator chip (LM139) to minimize voltage drop while ensuring the LED illuminates when current flows. A reed relay and a magnetic compass are also suggested as alternative methods for detecting current flow. The consensus is that a simple, low-cost solution is preferable, especially for users with limited electronics experience.

PREREQUISITES
  • Understanding of basic electrical circuits and components
  • Familiarity with resistors and their power ratings
  • Knowledge of transistors, specifically BC548
  • Basic principles of current sensing using shunts and comparators
NEXT STEPS
  • Research the specifications and applications of the BC548 transistor
  • Learn about current sensing techniques using shunt resistors
  • Explore the functionality of comparator chips like the LM139
  • Investigate the use of reed relays in low-voltage applications
USEFUL FOR

Electronics enthusiasts, off-grid solar system users, and anyone looking to create a simple current monitoring solution for heating elements.

  • #31
Thank you all so much!

Wow. I feel like a mortal who was allowed to eavesdrop on a debate between the Gods!

I got the reed switches and the 18g. magnet wire in! (The 18 gauge wire will minimize any additional resistance in the circuit and the 1.5A switch will be able to do a lot more than just light a LED!)

I wrapped 14˝ of the the wire around a 7/64˝ drill bit shank (after breaking the first switch wrapping the wire around it—wow, they are fragile!) for 18 turns and it works great! 18 is about all the turns that can fit on the switch, but I figured it really didn’t have to fit entirely on the switch if it wasn’t in contact with it. So . . .

I made two more with 22 turns each and am using them inside the Sun-Mar Excel NE composting toilet to monitor each of the two heating plates separately (WOW!), with the switch sitting inside the coil, which is wrapped with a strip of a rubber jar-opening pad, and all slid inside in a 1/2˝ copper tube to protect them. The ends of the copper tube are sealed with hot-melt glue (a reliably unreliable material which allows it to be disassembled if ever necessary ;-) ).

They work great! Thank you! And the red LEDs are great for night lights! (“It’s a floor wax. No, it’s a desert topping.” ;-) )

Now I want to take a dual trip point temperature sensor with a NTC thermistor, set such that it will switch the heating plates on when the compost inside the composting drum gets down to 20 degreeC point and it will switch the heating plates off when the compost inside the composting drum gets up to 40 degreeC.

But that’s another topic for another time—I still need to do more research. ;-)

Thank you all SO MUCH for your help!

Blessings to you all!
 

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