Design Lead Screw for CNC Machine - 48 Steps, 1mm Per Step

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SUMMARY

The discussion centers on designing a lead screw for a CNC machine that utilizes a stepper motor with 48 steps per revolution, aiming for a movement of 1mm per step. The calculated pitch for the screw is 48mm, which is deemed excessively large for typical CNC applications. Participants recommend optimizing the design by considering multiple starts to reduce diameter and suggest aiming for a finer resolution of movement, ideally around 0.01mm per step. Tools such as CAD software and hand calculations are mentioned for creating the design and analyzing parameters like diameter and material.

PREREQUISITES
  • Understanding of CNC machine mechanics
  • Familiarity with stepper motor specifications
  • Knowledge of lead screw design principles
  • Basic skills in CAD software for design creation
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  • Research "CNC lead screw design optimization techniques"
  • Learn about "stepper motor gear reduction methods"
  • Explore "CAD software options for mechanical design"
  • Investigate "backlash compensation in lead screw systems"
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This discussion is beneficial for mechanical engineers, CNC machine builders, and hobbyists interested in optimizing lead screw designs for precision movement in CNC applications.

crazybuoy
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Hello,

I am going to build a CNC machine and for that I need a lead screw. My stepper motor has 48 steps in one cycle. I want to make move 1mm per step and please make a CAD drawing so that I make this screw from mechanical workshop. Also please suggest me the software to build such design.

Thanks in advance
 
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crazybuoy said:
Hello,

I am going to build a CNC machine and for that I need a lead screw. My stepper motor has 48 steps in one cycle. I want to make move 1mm per step and please make a CAD drawing so that I make this screw from mechanical workshop. Also please suggest me the software to build such design.

Thanks in advance
48 steps/rev * 1mm/step = 48mm/rev
So the pitch of the screw should be 48mm.

That's quite big! To what extent do you want to optimize the design? Maybe you can use multiple starts to reduce the diameter, or change the motor. Do you need to worry about backlash? With such a steep pitch it could be an issue.

You may not have to draw the complete screw. If it has a standard thread form you might be able to just specify it's properties. So the drawing may be nothing more than a cylinder with straight lines to show the threaded part. In that case you can use Paint instead of CAD :P

You can analyse it with hand calculations to decide the diameter/material/etc.
 
crazybuoy said:
Hello,

I am going to build a CNC machine and for that I need a lead screw. My stepper motor has 48 steps in one cycle. I want to make move 1mm per step...

Assuming "CNC" refers to a milling machine of some manner, that's an awfully large movement. Are you sure you don't want something closer to 0.01mm per step?
 
You will definitely want your positioning system to be a lot less than 1mm/step. Try something closer to .0001" (.0025 mm) per step and you're in the ballpark for a CNC machine. Keep in mind that stepper motors can move quickly (thousands of rpm), so even with a high gear reduction you won't be limiting your speed very much.
 

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