Design of nonlinear spring from load deflection graph

Click For Summary

Discussion Overview

The discussion centers around the design of a nonlinear spring based on load deflection characteristics, specifically for extension and compression springs. Participants explore software options and design methodologies relevant to creating a spring that meets specific criteria.

Discussion Character

  • Exploratory, Technical explanation, Debate/contested, Homework-related

Main Points Raised

  • One participant inquires about software options for designing a nonlinear spring, seeking guidance on tools suitable for both extension and compression springs.
  • Another participant suggests several software options, including Excel, ANSYS, and Solidworks simulation, and mentions the possibility of using off-the-shelf variable rate springs or stacking springs in series.
  • A participant expresses the need for a nonlinear extension spring and mentions having prepared a graph based on design criteria, requesting further insight into the design methodology.
  • Another reply proposes that the graph could be approximated with two spring rates, suggesting a dual pitch spring or a Belleville spring stack as potential solutions. They also recommend consulting mechanical engineering design books for more information.
  • Participants mention the availability of online resources and manufacturers that provide spring design software.

Areas of Agreement / Disagreement

There is no clear consensus on the best approach or software for designing the nonlinear spring, with multiple suggestions and methodologies being discussed. Participants offer differing opinions on the necessity of custom designs versus using existing solutions.

Contextual Notes

Participants have not fully defined the specific requirements or constraints for the spring design, and there may be assumptions regarding the applicability of suggested software and methodologies that are not explicitly stated.

Who May Find This Useful

Individuals interested in mechanical design, particularly those focused on spring design and nonlinear mechanics, may find this discussion relevant.

jinnkraft
Messages
15
Reaction score
1
Hi

Could anybody guide me to a software that can be used to design a non linear spring from load deflection characteristics. need it for both extension and compression spring.

thanks
noor
 
Engineering news on Phys.org
Excel? ANSYS? Solidworks simulation?
Variable rate springs are an OTS (off the shelf) item, or u can stack two (or more) springs in series. Or a redesign could remove the need for a progressive rate spring altogether. Could you be more specific? A diagram perhaps? Generally, you'd avoid needing custom designs of basic components (nuts, bolts, springs, washers etc)
 
Thanks for your reply
I need to design a nonlinear extension spring. I've readied a graph based on my design criteria.

upload_2016-8-26_21-10-21.png


Based on this graph, i want to design the extension spring.
please provide more insight on design methodology
Moreover i must use a single spring of small weight and dimension.

thanks
noor
 

Attachments

  • upload_2016-8-26_21-4-40.png
    upload_2016-8-26_21-4-40.png
    3.2 KB · Views: 568
Your graph looks like it could be well approximated with just two spring rates, so a dual pitch spring, or maybe a Belleville spring stack.
Most/all mechanical engineering design books will have a chapter on springs, I'd recommend Shigleys Mechanical Engineering Design (it has many references to more detailed resources)
Off course, google has many resources too, including manufacturers with spring design software that can do the design for you...
 

Similar threads

  • · Replies 15 ·
Replies
15
Views
4K
Replies
6
Views
4K
  • · Replies 4 ·
Replies
4
Views
5K
Replies
4
Views
2K
Replies
8
Views
4K
Replies
7
Views
2K
Replies
14
Views
5K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
33
Views
5K
  • · Replies 2 ·
Replies
2
Views
2K