Drilling hole in 1-3/8 pipe for fulcrum

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SUMMARY

The discussion focuses on drilling a hole in a 1-3/8" steel pipe to serve as a fulcrum for a small crane. The pipe, specified as 17 ga. steel and assumed to be ASTM A53 grade A, has an allowable bending stress of 136.7 MPa and an allowable bearing stress of 191 MPa. The maximum force the fulcrum can withstand is calculated to be 340 N, with a maximum applied force of 68.0 N at the tip of a 2440 mm lever arm. The size of the hole drilled, such as a 1/2" hole, does not affect the maximum force due to the bending stress limitations.

PREREQUISITES
  • Understanding of steel pipe specifications, specifically ASTM A53 grade A
  • Knowledge of bending stress and bearing stress calculations
  • Familiarity with lever mechanics and fulcrum design
  • Basic skills in using measurement tools for pipe dimensions
NEXT STEPS
  • Research the mechanical properties of ASTM A53 steel
  • Learn about calculating bending stress in structural applications
  • Explore lever mechanics and their applications in crane design
  • Investigate different hole sizes and their impact on structural integrity
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Engineers, crane designers, and hobbyists involved in mechanical design and structural analysis will benefit from this discussion.

bnaudie
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Drilling hole in 1-3/8" pipe for fulcrum

I am designing a small crane for a special purpose. I am using a 17 ga. steel 1-3/8" ten-foot pipe as a fulcrum. I am going to drill a hole 2 feet from one end to run the axle through. That will leave 8 feet on the other side.

Is there a table or formula to determine how much load strength this will have? More importantly, what would the strength be depending on what size hole I drill? Is a 1/2" hole acceptable?
 
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bnaudie: You have a steel pipe having outside diameter d1 = 34.925 mm, wall thickness t1 = 1.4732 mm, and length L1 = 3050 mm, used as a class 1 lever. Unless you can give us the material specification number of your pipe, we can assume it is steel ASTM A53, grade A. Therefore, we can currently assume the pipe allowable bending stress is Sba = 136.7 MPa, and allowable bearing stress is Sbra = 191 MPa.

Consequently, your fulcrum can withstand a maximum force of P1 = 340 N, not because of your current pivot pin (axle) hole size (d2 = 12.7 mm), but instead because of the bending stress on your given lever. This means the force you can apply to the tip of your 2440 mm lever arm can be a maximum value of 68.0 N.
 

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