Effect of Acceleration between extreme temperatures on metals

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SUMMARY

The discussion centers on the effects of rapid temperature changes on metals, specifically focusing on the behavior of alloys like iron under accelerated heating and cooling. It is established that differential thermal expansion and contraction can lead to internal stresses, which may cause cracking or the propagation of existing flaws. Rapid quenching does not inherently result in cracking, as evidenced by the properties of certain alloys, such as ultra-low hysteresis electromagnetic torque sensors, which require specific machining conditions and avoid heat treatment.

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  • Understanding of thermal expansion and contraction in materials
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  • Familiarity with the concept of internal stresses in solids
  • Experience with machining processes for specialized alloys
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I know that heat increases the velocity in which the atoms move with in a solid substance that leads to farther expansion, and cooling does the opposite. My question how ever is this: will an alloy or metallic substance (say Iron) crack or break via accelerated heating then rapid cooling?
Thank you in advance
 
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It's usually differential thermal expansion in case of heating or differential thermal contraction in which internal stresses occur that leads to cracking, or perhaps more accurately propagation of an internal flaw or defect. Rapid quenching doesn't necessarily produce cracking.
 
A long time ago I was given a sample of a very strange alloy (ultra-low hysteresis electromagnetic torque sensor). It had to be machined at very high speed and it could not take any form of heat treatment. I can't remember what it was, but in any case, it is best forgotten!
 

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