Faulty DeWalt Battery charger for power tools

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SUMMARY

The forum discussion centers around issues with faulty DeWalt battery chargers, specifically models that exhibit a fault warning or fail to charge batteries. Users suggest troubleshooting steps, including checking the output voltage with a multimeter and inspecting for moisture-related corrosion inside the charger. The conversation highlights the importance of proper storage to prevent water exposure and discusses the potential for customer service assistance from DeWalt. Ultimately, users recommend testing chargers with known good batteries to isolate the problem.

PREREQUISITES
  • Understanding of DeWalt battery charger models and their functions
  • Basic knowledge of multimeter usage for voltage testing
  • Familiarity with electrical components and potential corrosion issues
  • Experience with troubleshooting power tools and battery systems
NEXT STEPS
  • Research how to use a multimeter to test battery charger output voltage
  • Learn about common moisture-related issues in electrical devices
  • Explore DeWalt customer service options for warranty and repair inquiries
  • Investigate the differences between NiCd and Li-ion batteries for power tools
USEFUL FOR

This discussion is beneficial for DIY enthusiasts, power tool users, and technicians troubleshooting DeWalt battery chargers and seeking to understand maintenance and repair options.

  • #31
DaveC426913 said:
There are no user serviceable parts inside.
Is a reliable indicator that there IS a fuse inside! Often soldered in.

Every one I've opened with that message had a fuse. Most WITHOUT that message did not have a fuse.

Cheers,
Tom
 
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  • #32
DaveC426913 said:
Not that I want to beat this to death, but I know how this must go:

"There are no user serviceable parts inside. We strongly recommend that you do not open the case, as fire, serious injury or death may occur."

They can't say anything else. If they were to offer even the slightest suggestion of how one might fix something inside a closed electrical device, they would be opening themselves up to legal liability.
I bet @Wrichik Basu comes from a country where lawyers haven’t ruined everything yet. I’m still waiting for a card or wristband I can carry that shows I’ve waived any right to this nebulous ‘liability’ idea and do not need to be treated like an unskilled child by technical departments. There is a strong ‘right to repair’ movement over here, and the backlash against WEE is mounting. Hopefully soon we’ll have more serviceable (modular?) devices and perhaps even repair shops again.

*rant over*

As per @Tom.G , most things with a switch-mode supply have either a fuse or equivalent, such as a fusible resistor. The latter seem susceptible to degrading over time due to heat cycles and break the rule that fuses don’t blow for no reason.
 
  • #33
Guineafowl said:
... There is a strong ‘right to repair’ movement over here, and the backlash against WEE is mounting. Hopefully soon we’ll have more serviceable (modular?) devices and perhaps even repair shops again.

*rant over*
What is "WEE"?

I certianly agree that more products should be serviceable/modular where possible. I wish the Environmental groups would get on this. I try to repair most things, not always possible or worth it, but most people just throw them out.

I understand if size/weight is critical, that a non-replaceable battery might be needed, but if not, then make it replaceable, please!
 
  • #34
NTL2009 said:
I certianly agree that more products should be serviceable/modular where possible. I wish the Environmental groups would get on this. I try to repair most things, not always possible or worth it, but most people just throw them out.

I understand if size/weight is critical, that a non-replaceable battery might be needed, but if not, then make it replaceable, please!
Companies want you to either call them directly for servicing, or throw away the product as a whole. I have often been asked to completely get a new UPS, while the only thing malfunctioning in it was the battery.
 
  • #35
NTL2009 said:
What is "WEE"?
Waste electrical/electronic equipment. Often a whole device thrown away because of a cracked solder joint, because of lead-free solder (RoHS) regs.
 
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  • #36
DaveC426913 said:
Ugh. The thought of asking my crazy neighbor for anything...

Well, you could make one of those "my crazy neighbor" videos for YouTube and quite possibly go viral.
 
  • #37
Swamp Thing said:
Well, you could make one of those "my crazy neighbor" videos for YouTube and quite possibly go viral.
Or the video could... :oldbiggrin:
 
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