Foldback current limiter circuit

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Discussion Overview

The discussion revolves around designing a foldback current limiter circuit with specific parameters: a maximum current limit of 3 Amperes, a short circuit current limit of 1 Ampere, and an output voltage of 28 volts, which is the same as the input voltage. Participants are exploring the challenges and considerations involved in this design, including thermal management and component selection.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant expresses the difficulty of designing a current limiting circuit with equal input and output voltages, noting the need for a voltage drop across a current sensing resistor and a series pass transistor.
  • Another participant specifies that the maximum tolerable output voltage drop is 0.5 volts, indicating that the output voltage should not fall below 27.5 volts under normal conditions.
  • Concerns are raised about the heat generated by MOSFETs during foldback current limiting, with one participant reporting that their MOSFETs become very hot, leading to increased current despite using heat sinks and parallel configurations to manage thermal issues.
  • There is a discussion about the possibility of setting the short circuit current limit to less than 1 Ampere, with one participant stating that there is no strict limit but it should not exceed 1 Ampere.
  • Participants discuss the labeling of transistor part numbers in the circuit design, with one admitting to interchanging the part numbers of MOSFETs and transistors.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the feasibility of the proposed design parameters, particularly regarding the thermal management of the MOSFETs and the implications of having equal input and output voltages. Multiple competing views on the design challenges and component specifications remain evident.

Contextual Notes

Participants mention limitations related to thermal dissipation and the need for specific voltage tolerances, which may affect the overall design and functionality of the circuit. The discussion includes unresolved aspects of the circuit design process, particularly regarding the handling of heat and the selection of appropriate components.

basitccp
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hi,

i want to design a foldback current limiter circuit whose max current limit is 3 Ampere and short circuit current limit is 1 Ampere. Also output voltage is 28 volts which is same as input voltage ... can anyone help me in this regard...

Thanks in advance...
 
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basitccp said:
hi,

i want to design a foldback current limiter circuit whose max current limit is 3 Ampere and short circuit current limit is 1 Ampere. Also output voltage is 28 volts which is same as input voltage ... can anyone help me in this regard...

Thanks in advance...

Welcome to the PF.

It will be hard to design a current limiting circuit that has Vin and Vout the same. You would usually need to tolerate a few tenths of a volt across a current sensing resistor, and you will need a series pass transistor to serve as the cutoff element to lower the output current. How much voltage drop Vin-Vout can you tolerate?

Also, can the short circuit current limit be less than 1A? Otherwise your pass transistor must dissipate 28W in current limit...
 
berkeman said:
Welcome to the PF.

It will be hard to design a current limiting circuit that has Vin and Vout the same. You would usually need to tolerate a few tenths of a volt across a current sensing resistor, and you will need a series pass transistor to serve as the cutoff element to lower the output current. How much voltage drop Vin-Vout can you tolerate?

Also, can the short circuit current limit be less than 1A? Otherwise your pass transistor must dissipate 28W in current limit...

Thanks..

Vout should not be less than 27.5 volts.. This is the maximum that i can tolerate when the circuit is behaving well. when it is in fold back condition obviously voltage drops. yup short circuit current can also be less than 1 Ampere there is no such limit but not more than 1 ampere..

i have design my circuit according to the attachment. but when the fold back of current starts mosfets gets very hot and then current again starts increasing because of overheating.. i have used heat sinks but still can't solve the issue. i have used 3 mosfets in parallel to reduce current i can reach a limit of 1.5 ampere max..
 

Attachments

also see the attachment

Thanks..
 

Attachments

Have you labelled the type numbers on those two transistors correctly, basitccp?
 
NascentOxygen said:
Have you labelled the type numbers on those two transistors correctly, basitccp?

sorry .. the part numbers are just replaced.
 
basitccp said:
sorry .. the part numbers are just replaced.

mosfet part number is interchanged with the transistor part number...
 

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