Furnaces Start Up - FD Fan Upstream Valve & Torque Explained

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SUMMARY

The discussion focuses on the operational procedure for starting up a furnace, specifically the role of the FD fan upstream valve and its impact on fan torque. The vendor's instructions dictate that the upstream valve should be closed initially to enhance fan torque during startup. This approach reduces fan speed and increases motor slip, effectively managing starting torque and inrush current while minimizing thermal shock to the electric motor.

PREREQUISITES
  • Understanding of FD fan operation in industrial furnaces
  • Knowledge of electric motor starting torque and inrush current
  • Familiarity with motor slip in induction motors
  • Basic principles of thermal shock in electrical systems
NEXT STEPS
  • Research the impact of upstream valve positioning on fan performance
  • Learn about electric motor torque management techniques
  • Explore methods to mitigate thermal shock in electric motors
  • Investigate the principles of motor slip and its effects on performance
USEFUL FOR

Engineers, technicians, and maintenance personnel involved in furnace operations, electric motor management, and industrial equipment optimization will benefit from this discussion.

arouna_roro
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when starting up a furnace , the instructions of vendor say that : FD fan upstream valve should be close in the beginning to increase the fan TORQUE

what does this mean , and how does this fan work while closing the upstream valve in the beginning then opening it slowely !

THx
 
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Electric motors often have problems with starting torque and inrush current. There are various methods to handle this problem. Apparently the vendor chose to decrease fan speed, thus increase motor slip. The air pressure imbalance would increase the load on the motor. (Slip is the angle between the current and the shaft in an induction motor.)

This would normally cause some heating of the motor, so perhaps they chose this method to limit thermal shock?
 

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