Galvanic corrosion: trying to understand

  • Thread starter Thread starter Lsos
  • Start date Start date
  • Tags Tags
    Corrosion
Click For Summary
SUMMARY

This discussion focuses on galvanic corrosion, particularly in the context of a heat exchanger design involving aluminum and stainless steel. The user describes the process where electrons flow from aluminum to stainless steel due to a voltage potential difference, leading to aluminum corrosion as it loses electrons and forms positively charged ions. Key concepts such as anodic and cathodic reactions, reduction-oxidation reactions, and the galvanic series are highlighted as essential for understanding the underlying mechanisms of galvanic corrosion.

PREREQUISITES
  • Understanding of anodic and cathodic reactions
  • Familiarity with reduction-oxidation (redox) reactions
  • Knowledge of the galvanic series of metals
  • Basic principles of electrochemistry
NEXT STEPS
  • Research the galvanic series and its implications for material selection
  • Study the principles of electrochemistry related to corrosion
  • Learn about methods to prevent galvanic corrosion in engineering applications
  • Explore redox equations and their applications in corrosion science
USEFUL FOR

Engineers, material scientists, and corrosion specialists seeking to understand and mitigate galvanic corrosion in metal applications.

Lsos
Messages
803
Reaction score
9
Hi, in the course of designing a heat exchanger for my company, I've ran into the problem of galvanic corrosion. I've managed to somehow figure out what to do to prevent it from happening, but I don't fully understand WHY. In other words, I don't have an exact feeling for what happens at the basic level. Let me try to explain the way I understand it, and hopefully I will get some feedback with where I am wrong:

In this example, we have aluminum and stainless steel, electrically connected and bathed in an electrolyte:

Since there is a voltage potential difference between the Al and SS, the electrons flow from the Al along the electrical connection to the SS.

Due to this electrical flow, the Al is now missing some electrons, which means that the Al atoms turn into positively charged ions. These positively charged ions are then attracted to the negatively charged SS. They therefore break away from the Al and float their way through the electrolyte towards the SS. The breaking away from the Al is corrosion.

Is there anything wrong with the above description of the process?

If so, please let me know. If not, please let me know also...because I still have many things about the above process which I don't understand.
 
Engineering news on Phys.org
On has to understand the anodic and cathodic reactions, or reduction-oxidation reactions, and it helps to know the ranking of metals in the galvanic series. One should have learned this in an introductory chemistry course - redox equations are rather fundamental.

Two metals in contact form a circuit in conjuction with the electrolyte, which could be water with various ionic species, e.g., saltwater, or other conductive medium.

One metal will preferentially reduce, while the other will oxidize.

These guys have a really good site from which one can learn about corrosion.

http://corrosion-doctors.org/Modules/Modules.htm

http://corrosion-doctors.org/Definitions/galvanic-series.htm
 

Similar threads

  • · Replies 9 ·
Replies
9
Views
4K
Replies
2
Views
2K
  • · Replies 6 ·
Replies
6
Views
2K
  • · Replies 53 ·
2
Replies
53
Views
5K
Replies
9
Views
3K
  • · Replies 9 ·
Replies
9
Views
4K
  • · Replies 6 ·
Replies
6
Views
4K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 12 ·
Replies
12
Views
1K
  • · Replies 3 ·
Replies
3
Views
561