Gas Turbine: Making Rotor as Stator and vice versa

In summary: Thanks!There is less inertia with a smaller rotating part. It would take longer to spin up a heavy casing. The diameter, lubrication and the velocity of the bearing surfaces dictates the geometry at those speeds.As dia increases centrifugal forces increases as well.at rpm around 6000 and dia around 900 mm the design is impractical.moreover,casing would be in contact with outside air too.safety issues would also become a hindrance in designing.Generator/compressor would also have a rotating casing then...thanks all.
  • #1
koolraj09
167
5
Hi,
Just wondered why the rotor of a gas turbine (generally inside) is not made stationary and the casing (drum that surrounds the rotor) made to rotate...kind of reversed gas turbine...
One limitation i thought about was the combustion can placement...
Any other views as to why we don't see gas turbine like that??

Thanks!
 
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  • #2
There is less inertia with a smaller rotating part. It would take longer to spin up a heavy casing.
The diameter, lubrication and the velocity of the bearing surfaces dictates the geometry at those speeds.
 
  • #3
As dia increases centrifugal forces increases as well.at rpm around 6000 and dia around 900 mm the design is impractical.moreover,casing would be in contact with outside air too.safety issues would also become a hindrance in designing.
 
  • #4
Generator/compressor would also have a rotating casing then...
 
  • #5
thanks all. I understood the above points. Also would that lead to difference in grid compliance code?
 
  • #6
koolraj09 said:
Hi,
Just wondered why the rotor of a gas turbine (generally inside) is not made stationary and the casing (drum that surrounds the rotor) made to rotate...kind of reversed gas turbine...
One limitation i thought about was the combustion can placement...
Any other views as to why we don't see gas turbine like that??

Thanks!

How would you hang such a beast on an airplane?
 
  • #7
I apologize...forgot to mention that i wanted to know is it possible for industrial gas turbines?
But it could be fitted on an airplane too...just the casing would be rotating, transferring load to bearing...from bearing to stator shaft(currently our rotor)..this shaft can be clamped at the two ends on a airplane wing...
kind of tedious but possible...
Say you have a ball bearing with a rotating shaft, fixed in a stator...earlier shaft was rotating with bearings inner race...now external thing is rotating (bearing outer race rotates, while inner race kept fixed). the stationary shaft coming from bearings inner race can be used to mount the whole thing...atleast on an airplane wing..in a horizontal direction...
 
  • #8
SteamKing said:
How would you hang such a beast on an airplane?

If you can sort out the other mechanical design issues, that would be the easy part.
 
  • #9
Another problem would be containing the fragments when it disintegrates.
 
  • #10
Still not clear why you would want the casing of a GT to rotate. Run out of things to think about? It's sort of like why can't you make a helicopter where the rotors are fixed and the fuselage rotates.
 
  • #11
SteamKing said:
Still not clear why you would want the casing of a GT to rotate. Run out of things to think about? It's sort of like why can't you make a helicopter where the rotors are fixed and the fuselage rotates.
That obviously doesm't work for a helicopter, beacuse the fuselage is the wrong shape to generate aerodynamic lift. Maybe the OP is still trying to make something like these "whirling bananas" into a marketable product. (It worked, but no airlines were brave enough to buy it).
0809.jpg


Baluncore said:
Another problem would be containing the fragments when it disintegrates.
That's not an issue, if you can convince the airworthiness regulators that the probability of disintegration is low enough. Containing all the rotating parts in a conventional jet engine design is not feasible (and not attempted) because of the weight of the containment system that would be required.
 
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  • #12
What r we geting at? This is impractical so it is impractical...
Discuss smthing productive fellows...I posted a thread about impulse turbine please answer that,I would much appreciate it...
 
  • #13
AlephZero said:
That obviously doesm't work for a helicopter, beacuse the fuselage is the wrong shape to generate aerodynamic lift. Maybe the OP is still trying to make something like these "whirling bananas" into a marketable product. (It worked, but no airlines were brave enough to buy it).
http://www.b-domke.de/AviationImages/Rarebird/Images/0809.jpg

Well, it wasn't just a matter of airline bravery - it had significant issues meeting noise regulations, and the propulsive efficiency gained was somewhat offset by the fact that the large diameter of the engines doesn't allow them to be easily mounted under the wings like most normal jet engines (which is a more structurally efficient placement for a large aircraft).
 
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  • #14
Indeed - it proved that even a company like GE isn't clever enough to change the laws of physics.

It's a seductive idea though. All the "big three" engine makers have played with variations on it, with a commercial success rate of 0 out of 3 so far.
 
  • #15
AlephZero said:
That's not an issue, if you can convince the airworthiness regulators that the probability of disintegration is low enough.
An industrial gas turbine as referred to in post #7 does not require airworthiness certification.
 
  • #16
Baluncore said:
An industrial gas turbine as referred to in post #7 does not require airworthiness certification.

In real life many of the components in industrial gas turbines will have airworthiness certificates, because the core of the IGT is identical to the core of an aircraft engine - "identical" as in "built from the exact same part numbers".

Be that as it may, some of the regulatory design requirements for IGTs can be more severe. For example aircraft engines don't often experience earthquakes while running at full power.
 
  • #17
AlephZero said:
For example aircraft engines don't often experience earthquakes while running at full power.
But heavy landings and sudden changes of attitude while at precautionary high engine RPM are much more common in aircraft than are industrially significant major earthquakes.

When it comes to statistical probabilities, the outer casing of gas turbines are always deliberately designed to contain blades that may break from the rotor. More catastrophic failures do occur that escape the containment provided, such as the November 2010, Qantas Flight 32, engine failure.
 
  • #18
Hi..
I didn't knew that it was impractical..that's why I asked the question...
If a thing isn't built in a particular way..there are always reasons...just wanted to know..
 
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  • #19
There's a company developing gas turbines with an internal normal rotor and the casing fitted with blades also rotating but in the opposite direction, this does away with the need for interstate guide vanes making the engine shorter and more efficient, I haven't heard recently what progress they are making.
 
  • #20
Ya..thats good info...thanks again!
 

1. How does a gas turbine work?

A gas turbine works by using compressed air and fuel to create a high-pressure gas that is ignited and expands to spin a turbine. This spinning motion is used to power various machinery, such as generators or aircraft engines.

2. What is the purpose of making a rotor as a stator and vice versa in a gas turbine?

Making a rotor as a stator and vice versa in a gas turbine allows for more efficient energy transfer and reduces wear and tear on the turbine components. It also allows for the turbine to operate at higher speeds and handle greater amounts of power.

3. What materials are typically used to make the rotor and stator in a gas turbine?

The rotor and stator in a gas turbine are typically made from high-strength and heat-resistant materials such as titanium, nickel alloys, and ceramic composites. These materials can withstand the high temperatures and stresses generated by the turbine.

4. How are rotors and stators designed and manufactured for gas turbines?

Rotors and stators for gas turbines are designed using computer-aided design (CAD) software and then manufactured using precision machining techniques. The blades on the rotor and stator are carefully shaped and positioned to optimize air flow and energy transfer.

5. What are the benefits of using a gas turbine compared to other types of engines?

Gas turbines have several advantages over other types of engines, including higher power-to-weight ratio, lower emissions, and more fuel efficiency. They also have a longer lifespan and require less maintenance. Gas turbines are also more versatile and can be used for a variety of applications, from power generation to transportation.

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