Generating using a DC brushed motor

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SUMMARY

This discussion focuses on the feasibility of using a DC brushed motor as a generator by mechanically turning its shaft to produce electricity. Key calculations involve examining the motor's specifications, particularly the input current at a specified DC voltage, to estimate the output current when generating power. Efficiency considerations suggest derating the motor's performance by a small percentage to determine realistic output values. Additionally, users must account for the noisy output associated with DC motors, necessitating the implementation of a snubber/filter circuit to stabilize the generated voltage.

PREREQUISITES
  • Understanding of DC brushed motor specifications
  • Basic electrical engineering principles, including power calculations
  • Knowledge of snubber/filter circuit design
  • Familiarity with mechanical power input requirements for electrical output
NEXT STEPS
  • Research how to calculate power output from DC brushed motors
  • Learn about designing snubber/filter circuits for DC motor applications
  • Explore the differences between brushed and brushless DC motors
  • Investigate the control systems required for brushless DC motors
USEFUL FOR

Engineers, hobbyists, and anyone interested in renewable energy solutions or motor applications will benefit from this discussion, particularly those looking to harness DC brushed motors for generating electricity.

lucy_b14
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Good Evening

I'm interested in the possibility of using a DC brushed motor as a generator (ie running it in reverse - mechanically turning the shaft to produce electricity).

However, I have no idea how to calculate the power I could potentially achieve. Any tips or equations in particular would be greatly appreciated.

Thanks
 
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lucy_b14 said:
Good Evening

I'm interested in the possibility of using a DC brushed motor as a generator (ie running it in reverse - mechanically turning the shaft to produce electricity).

However, I have no idea how to calculate the power I could potentially achieve. Any tips or equations in particular would be greatly appreciated.

Thanks

A good start would be to look at the specifications for the motor's normal operation. What is the input current listed for the specified DC input voltage? That will give you a pretty good ballpark idea of what the output current will be when you are turning the motor fast enough to generate the specified voltage. Motors are pretty efficient, so you may only have to derate the motor numbers by a couple tens of percent to get the generator numbers.

Be sure to calculate the associated powers, so you know what kind of input mechanical power will be required to get that output electrical power.
 
Oh, and the output of DC motors is generally pretty noisy, due to flyback impulses when the brushes are switching. Be sure to plan on an output snubber/filter circuit to clean up the DC output voltage.
 
Please excuse me if this comment is stupid, but would it not be possible to use a brushless DC motor - and then there wouldn't be an issue of a noisy output signal ?
 
Ah, You need a more complex control system to run a brushless dc motor correct ?
 

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