Heat Transfer from Solid Shaft to Bearing

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SUMMARY

The discussion centers on the impact of high temperatures during the welding process on a GEZ200ES bearing attached to a 4140 solid shaft. Preheating the shaft to 400-450°C and post-heating to 560-570°C raises concerns about heat transfer to the bearing, located 1.5 inches from the heat source. Participants confirm that the heat equation and thermal conductivity formulas can be utilized to calculate the heat transfer rate from the shaft to the bearing, providing a method to assess the potential effects on the bearing during welding.

PREREQUISITES
  • Understanding of heat transfer principles
  • Familiarity with the heat equation
  • Knowledge of thermal conductivity concepts
  • Basic welding techniques and their thermal effects
NEXT STEPS
  • Research the heat equation for practical applications in welding scenarios
  • Study thermal conductivity and its role in heat transfer calculations
  • Examine the effects of high temperatures on bearing materials
  • Explore methods for measuring temperature changes during welding
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Engineers, welders, and materials scientists involved in welding processes, particularly those working with bearings and heat-sensitive components.

Michael Lim
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Preheating was carried out on a 4140, 2 inch dia. solid shaft material prior to welding of linkage plate and bearing was attached on the shaft. Temperature range is around 400 to 450 degree celsius. Welding was performed and followed by Post heating of temperature range 560 to 570 degree celsius and cooling. Bearing used is GEZ200ES. Nearest distance from heat source to the bearing is 1.5 inch. Under this situation, i would like to know whether the high temperature induced by the preheating, welding and post heating on the shaft will affect the bearing or not? Is there any formula we can use for calculating the heat transfer and rate from the heat source on the shaft and linkage plate to the bearing through conduction. In this way, we can know how much heat is induced on the bearing contact surface during the entire welding process?

Cheers
Michael
 
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Michael Lim said:
Is there any formula we can use for calculating the heat transfer and rate from the heat source on the shaft and linkage plate to the bearing through conduction.

Indeed there is. It is called the heat equation:

http://en.wikipedia.org/wiki/Heat_equation

Good luck.
 

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