Heat transfer via conduction from hollow cylinder to Bitumen

Click For Summary
SUMMARY

This discussion focuses on calculating the heat transfer via conduction from a hollow cylinder to surrounding bitumen in a chemical engineering design project. The cylinder, 400 m long, has hot combustion gases at 500°C flowing through it, while the bitumen starts at 10°C. The objective is to determine the time and heat required to raise the temperature of the bitumen 5 meters away from the cylinder's outer edge to 85°C. The user intends to solve the problem using a partial differential equation (PDE) approach, specifically Trr + (1/r)Tr = (1/α)Tt, with defined boundary conditions for the temperatures at the cylinder and bitumen interfaces.

PREREQUISITES
  • Understanding of transient heat transfer principles
  • Familiarity with partial differential equations (PDEs)
  • Knowledge of thermal diffusivity and its role in heat transfer
  • Experience with boundary and initial condition setup in heat transfer problems
NEXT STEPS
  • Study the book "Conduction of Heat in Solids" by Carslaw and Jaeger for similar solved problems
  • Learn about sensitivity analysis techniques for heat transfer applications
  • Explore numerical methods for solving PDEs in heat transfer scenarios
  • Research thermal conductivity and diffusivity of bitumen for accurate modeling
USEFUL FOR

Chemical engineering students, thermal engineers, and professionals involved in heat transfer analysis and design projects will benefit from this discussion.

gradientspark
Messages
4
Reaction score
0
Hey all, not sure if this is where I'm supposed to post this question, but it is all about heat transfer. So this is part of my design project for my 4th year of chemical engineering.

Problem Statement:
A hollow cylinder 400 m long has hot combustion gases T = 500 Celsius flowing through it. The bitumen surrounding the cylinder is initially at 10 Celsius. How much time and how much heat is required to heat the bitumen 5 metres away from the outer edge of the cylinder to 85 celsius. (Assume the bitumen being heated is concentric with respect to the cylinder).

Known Variables:
Tr = 10 C
Ts = 500 C (for now just assuming the surface of the cylinder in contact with the bitumen is at the combustion gas temperature, will need to iterate until I get convergence though I imagine)
L = 400 m
OD = 10" (25.4 cm)
ID = 8"
OD of Bitumen being heated = 10.254

Unknown Variables:
time required for surrounding bitumen 5 m thick to be heated from 10 to 85 Celsius
heat required to do so

Attempt:

So far I've grabbed the PDE I think I would need to solve this.
Keep in mind that since this isn't a textbook problem I have to solve this differently than usual. How I want to solve this (assuming zero free convection at boundaries for simplicity) is neglect the cylinder at first and just use the surface temperature condition (the outer edge of cylinder assuming it's temp is the same as the combustion gases) as well as the initial and final temperature conditions given above to just solve for the required heat that would need to leave the cylinder in order to heat the bitumen 5m away.
Once solved I would use the value of heat required along with various efficiency estimates (essentially sensitivity analysis) to calculate the amount of heat that the gases would need to transfer internally to the cylinder walls to reach that condition, and as a result the mass flow rate of gases that would also be required.

The PDE I grabbed is Trr + (1/r)Tr = (1/α)Tt (subscripts denote orders of differentials)
Where r is the radius
α is the thermal diffusivity
t is the time

The boundary conditions I have: (possibly incorrect)

Initial Cond. (R3 is OD of bitumen)
T(R3,0) = 10 C

Boundary Cond. (R2 is OD of cylinder, aka ID of Bitumen)
T(R2, t) = Ts = 500 C
T(R3, t) = 85 C

Essentially what I'm wondering is the best way I can go about doing this? (Solving for time and heat requirements that is) Also any suggestions as to how I can solve this problem differently (or better) are very welcome.

Let me know if I can clarify anything, I realize I might have put this question confusingly. Also let me know if my formatting is wrong too.

Thanks for any help guys
 
Engineering news on Phys.org
Your doping out of the problem looks pretty good. I wouldn't be so quick to discount solutions in books. This problem is essentially transient heat transfer from a cylinder to an infinite medium. Why don't you check out Conduction of Heat in Solids by Carslaw and Jaeger. They have lots of problems solved, and this sounds like the type of problem you can find there.
 

Similar threads

  • · Replies 5 ·
Replies
5
Views
3K
  • · Replies 10 ·
Replies
10
Views
3K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 13 ·
Replies
13
Views
3K
  • · Replies 5 ·
Replies
5
Views
2K
  • · Replies 27 ·
Replies
27
Views
7K
  • · Replies 2 ·
Replies
2
Views
2K
Replies
15
Views
3K
  • · Replies 4 ·
Replies
4
Views
4K
Replies
7
Views
2K