Heating Resistors: Current & Voltage for Temp Control

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SUMMARY

The discussion centers on the behavior of heating resistors, specifically addressing the relationship between temperature, resistance, and power absorption. Most resistor materials exhibit a positive temperature coefficient, meaning their resistance increases with temperature, contrary to the initial assumption that resistance decreases. To calculate the current and voltage required to achieve a specific temperature, one can refer to the resistor's datasheet for thermal resistance values. The formula for estimating temperature rise is given as Temp = PdissipatedθThermalResistance + Tambient, emphasizing the complexity of thermal management in circuit design.

PREREQUISITES
  • Understanding of resistor characteristics, including temperature coefficients
  • Familiarity with electrical power calculations (P = IV)
  • Knowledge of thermal resistance concepts in electronics
  • Basic circuit design principles
NEXT STEPS
  • Research the thermal resistance specifications in resistor datasheets
  • Learn about feedback mechanisms for temperature control in circuits
  • Explore the implications of negative temperature coefficients in resistor design
  • Investigate the use of temperature sensors in electronic heating applications
USEFUL FOR

Electrical engineers, circuit designers, and anyone involved in thermal management of electronic components will benefit from this discussion.

Passionate Eng
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if I heat a resistor, it will reach a specific temperature and keep it.
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?
and how to calculate how much current and voltage I have to deliver to reach a specific temperature?
 
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Passionate Eng said:
if I heat a resistor, it will reach a specific temperature and keep it.
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?
No, most resistor materials have a positive temperature coefficient, so their resistance goes up with increased temperature.
Passionate Eng said:
and how to calculate how much current and voltage I have to deliver to reach a specific temperature?
If you look on the resistor's datasheet, it may have some information on the thermal resistance in degrees C per Watt. Beyond that, it can be pretty hard to calculate the temperature rise in free air at a given power dissipation...
 
A resistor with a Carbon based element has a negative temperature coefficient of resistance; around -500ppm/oC. (-0.05%/oC)
 
Tom.G said:
A resistor with a Carbon based element has a negative temperature coefficient of resistance; around -500ppm/oC. (-0.05%/oC)
Interesting. I don't typically use carbon resistors for any precision circuits, so I missed that.

Here is a good link with resistor Tempcos:

http://www.resistorguide.com/temperature-coefficient-of-resistance/
Resistors are available with a TCR tht is negative, positive, or stable over a certain temperature range.
 
Passionate Eng said:
because as temperature increases the resistance decreases, so reducing the power absorbed.
is that true?

In general no. Let's assume you have a resistor with a negative temperature coefficient so that your premise is true. Let's also make it a 10 Ohm resistor being fed by a 10V source. The current will be 1 Amp so it will be using 10 Watts of power. If the resistance fell by half because the resistor became hot then the current would be 2 Amps and the power would become: (2Amps)^2*5Ohm = 20 Watts.

Negative temperature coefficients can cause runaway thermal currents. As some devices get warmer their electrical resistance gets lower and it allows more current to flow which creates more heat etc. It's an engineering problem.

Manufacturers will sometimes give you a thermal resistance in a spec sheet for a given part. You can plug that and the ambient temperature into a formula to estimate how hot the device will become for a given load. It gets complicated though. The device could have multiple paths to dissipate heat. There could be a thermal resistance for the device package to ambient air, thermal resistance to the printed circuit board, and thermal resistance from the circuit board to ambient air. All of those figures depend on how the designer implements the device.

Anyway, the formula is straightforward.

$$ Temp = P_{dissipated}θ_{ThermalResistance} + T_{ambient}$$

Remember that this is just an estimate. It's used to ensure that you are not overheating components in a design. It's not intended for temperature control.

When you do want some kind of temperature control it's more common to use feedback. A temperature sensor could send a signal to increase power to a heating element when the temperature is lower than you want.
 

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