Help calculating force required to flange a cylinder

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Discussion Overview

The discussion centers around calculating the force required to flange a cylinder outward by approximately 5mm, with considerations for the material type (Aluminum or Mild Steel) and the conditions under which the material is processed (hot or cold).

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Homework-related

Main Points Raised

  • One participant seeks assistance in determining the force needed for flanging a cylinder, specifying the dimensions and materials involved.
  • Another participant questions the meaning of "flange a cylinder outwards" and suggests that a drawing might clarify the request. They also inquire about the influence of cylinder diameter and wall thickness on the required force.
  • A different participant asks if the material will be processed hot or cold, indicating that this could affect the calculations.
  • One participant mentions the need to calculate the cross-section area of the metal that must reach the plastic condition, including the stretching of the forming flange, and notes that knowing the yield strength and friction will be necessary for further calculations.
  • Another participant reiterates the request for clarification on the flanging process and provides details about the thickness of the materials being used.

Areas of Agreement / Disagreement

Participants have not reached a consensus on the specifics of the flanging process, and multiple questions remain regarding the parameters that influence the force calculation.

Contextual Notes

Participants have not fully defined the assumptions regarding the geometry of the cylinder or the specifics of the flanging process, which may affect the calculations.

manjy
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TL;DR
Need to calculate the force required to flange a cylinder outwards around the perimeter by approx. 5mm.
Cylinder is either Aluminum or standard Mild Steel.
Need help in calculating the force required to flange a cylinder outwards around the perimeter by approx. 5mm.
Cylinder is either Aluminum or standard Mild Steel.
Thank you.
 
Engineering news on Phys.org
Welcome to PF.

What do you mean by "flange a cylinder outwards"?
Maybe a drawing might help.

Do you think the cylinder diameter, or the wall thickness, might influence the force required?

Will the material be hot or cold?
 
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Baluncore said:
Welcome to PF.

What do you mean by "flange a cylinder outwards"?
Maybe a drawing might help.

Do you think the cylinder diameter, or the wall thickness, might influence the force required?

Will the material be hot or cold?
Hello,

Here are some drawings of the flange required. Material is cold.
Aluminum - 1mm thick
or MS - 0.50mm thick.

1709543468674.png


1709543500810.png
 

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