Help calibrating some instruments

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Discussion Overview

The discussion revolves around the calibration of Omega pressure transducers, specifically the PX303 model. Participants are exploring the concepts of zero balance and span tolerance in relation to error calculations and the overall accuracy of the instruments. The scope includes technical explanations and clarifications regarding calibration procedures and terminology.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant seeks verification on the definitions of zero balance and span tolerance, questioning if these can be excluded from error calculations after software adjustments.
  • Another participant requests the model number of the transducer to reference its documentation, noting the lack of standard terminology for calibration terms.
  • A participant shares a link to the datasheet for the PX303 model, asking about the calibration guidance provided in the operator's manual.
  • Concerns are raised about the calibration process, with one participant stating that Omega indicated most companies send transducers back for calibration confirmation, implying limitations on user adjustments.
  • A later reply clarifies that calibration for strain gauge-based transducers is primarily in data collection, asserting that the definitions of zero balance and span tolerance provided by the original poster are correct.

Areas of Agreement / Disagreement

Participants express differing views on the calibration process and the interpretation of accuracy ranges. While some definitions are agreed upon, the overall approach to confirming the working condition of the instruments remains contested.

Contextual Notes

There are unresolved questions regarding the specific meanings of accuracy ranges and how they should be accounted for in the calibration process. The discussion reflects uncertainty about the extent of adjustments that can be made by users versus those that require professional calibration services.

Who May Find This Useful

This discussion may be useful for professionals involved in instrument calibration, engineers working with pressure transducers, and individuals seeking to understand the nuances of calibration terminology and procedures.

wxrocks
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It was difficult deciding where to put this -- so feel free to move this post if you'd like!

I am working on calibrating some Omega pressure transducers, and I just want some verification on my overall error. Model -- PX303 various pressures.

Zero Balance -- with 0 PSI (gage pressure) on the instrument, my voltage output can vary by this percentage. This is an adjustment to make in my software -- i.e. if it is saying .6 Volts is zero, I am OK because the 0.1V difference is still within the instruments zero balance range.

Span Tolerance -- if I put the upper limit of pressure on the instrument, this is the voltage variation allowed on the upper end i.e I might not get 5.5V output on the max PSI on the deadweight tester.

I need verification if that's indeed what these ranges are, and if so -- Can I not include them in my error calculation? By making the software adjustments, the only error left should be the accuracy error??

Thanks!
 
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Post the model number of your transducer. So the rest of us can look at the documention for your transducers. There is no standard terminology for these terms, we need to see the documention.
 
I added the model number above -- it is a voltage output transducer.
 
Trying to bump this up to the top -- hoping someone can offer some advice. Thanks!
 
Well, to save others from having to google it, here is the datasheet for the part:

http://www.omega.com/Pressure/pdf/PX303.pdf

It says it comes with an operator's manual -- what does that say about calibration? Do you have any web pointers to the kind of calibration that you are trying to do? This is calibration in software to make the sensor overall more accurate, right?
 
Operation manual -- yeah right. I talked to Omega, and they said most companies will send the transducers to them to confirm the calibrations. There are no internal adjustments that can be made...

What I am looking to do is just confirm the transducers are still working within their specified parameters.

I guess my question is meant to be generic -- What do these different accuracy ranges mean and am I accounting for them correctly when confirming the working condition of these instruments.
 
wxrocks said:
Operation manual -- yeah right. I talked to Omega, and they said most companies will send the transducers to them to confirm the calibrations. There are no internal adjustments that can be made...

What I am looking to do is just confirm the transducers are still working within their specified parameters.

I guess my question is meant to be generic -- What do these different accuracy ranges mean and am I accounting for them correctly when confirming the working condition of these instruments.
With transducers like that (strain gauge based) the calibration is really in the data collection. There is nothing to tweak in a transducer like what you could adjust in older dial gauges. You are usually given a calibration with the transducer.

In your case your definitions are correct. The zero balance is balancing the bridge for the strain gauges in the transducer. The span tolerance takes into account all of those little niceties that go along with strain gauges like temperature and transverse sensitivities.
 

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