Help finding vendor for specialty wire

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    specialty Wire
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SUMMARY

This discussion focuses on sourcing specialty wire for creating an extension cable for laboratory instruments. The specifications include a total of 7 conductors, with 5 conductors being 28G for low voltage DC, and a sub-assembly of 2 twisted pair conductors also rated for 28G, capable of carrying approximately 400V at 25kHz. The user specifically seeks a vendor that offers a shielded cable within another shielded cable, which is not commonly available. Suggestions include considering shielded Cat-5E or Cat-6 cables, although these typically feature foil shielding rather than braided shielding.

PREREQUISITES
  • Understanding of electrical conductor specifications (e.g., 28G, twisted pair)
  • Knowledge of shielding types (e.g., braided vs. foil shielding)
  • Familiarity with low voltage DC applications
  • Experience with cable assembly and custom wiring solutions
NEXT STEPS
  • Research vendors specializing in custom shielded cables
  • Explore the properties and applications of braided vs. foil shielding
  • Investigate the use of metal braided sleeving for custom wire bundles
  • Learn about the specifications and applications of Cat-5E and Cat-6 cables
USEFUL FOR

Electrical engineers, lab technicians, and anyone involved in custom cable assembly or seeking specialized wiring solutions for laboratory instruments.

buckidge
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I'm looking for a specialty wire to make an extension cable for an instrument at the lab. Where can I find a vendor that will sell me this type of wire (or similar):

7 conductors total
5 conductors, 28G + sub assembly (carry low voltage DC)
95% braided shield over all wire
Sub assembly:
**2 conductors, 28G twisted pair (carry ~400V @ 25kHz)
**95% braided shield over sub assembly

I can't find anyone who makes a shielded cable inside another shielded cable. Help in finding a vendor that has this type of product off-the-shelf would be appreciated!
 
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I can't make a specific recommendation, but maybe something like (shielded) Cat-5E or Cat-6? However, I think most of these tend to be foil shielded, instead of braid shielded (if that makes a difference for your application).

Alternately, perhaps some metal braided sleeving to go over your own custom wire bundle?
http://cableorganizer.com/metal-braided-sleeving/
 

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