High CFM Fan Airfoil: Expert Guide

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SUMMARY

This discussion centers on the design and functionality of high CFM fans used for magnetron cooling, specifically focusing on the rotor and stator configurations. The presence of a stator behind the rotor is noted as a mechanism for converting circumferential velocity into axial flow, a feature not commonly found in standard computer fans. The conversation highlights the trade-offs manufacturers face regarding cost, volume, and efficiency when deciding whether to incorporate stators in fan designs. The configuration discussed is compared to those used in gas turbines and aircraft engines, emphasizing the balance between performance and manufacturing complexity.

PREREQUISITES
  • Understanding of fan aerodynamics and airflow principles
  • Familiarity with high CFM fan applications and designs
  • Knowledge of rotor and stator functions in fluid dynamics
  • Basic concepts of gas turbine engine operation
NEXT STEPS
  • Research the impact of stator airfoils on fan efficiency and performance
  • Explore the design principles of gas turbine engines and their airflow management
  • Investigate cost-benefit analyses of incorporating stators in various fan designs
  • Learn about advanced computational fluid dynamics (CFD) simulations for fan design optimization
USEFUL FOR

Engineers, product designers, and enthusiasts interested in high-performance cooling solutions, particularly those focused on optimizing airflow in high CFM fan applications.

HotFurnace
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Hi airfoil experts,

I brought two high speed fan for magnetron cooling, and upon destroying one due to my mishandling of the stuff, I found out these fan have surprising nice airfoil. See the pictures and you will understand their construction.

The rotor part looks just like a normal air flow computer fan, but in addition, there is a stator part, right behind the rotor. I think it is for conversion of the circumferential component of the velocity into axial component, but if is so then why don't they use this design instead? (see the animated gif)

And why manufacturer decided not to incorporate a stator airfoil in addition to the rotor's in a usual computer fan? They seem to reserve the stator for high CFM fan only, but even then some still don't have them. For cost saving maybe?
 

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HotFurnace said:
And why manufacturer decided not to incorporate a stator airfoil in addition to the rotor's in a usual computer fan? They seem to reserve the stator for high CFM fan only, but even then some still don't have them. For cost saving maybe?
Looks like volume saving. Twin rotor would require thicker case to keep both sets of plastic blades rigid enough.
 
Does one really need the stator if one if just blowing air?
So what if there is a swirl to air.
 
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HotFurnace said:
Hi airfoil experts,

I brought two high speed fan for magnetron cooling, and upon destroying one due to my mishandling of the stuff, I found out these fan have surprising nice airfoil. See the pictures and you will understand their construction.

The rotor part looks just like a normal air flow computer fan, but in addition, there is a stator part, right behind the rotor. I think it is for conversion of the circumferential component of the velocity into axial component, but if is so then why don't they use this design instead? (see the animated gif)

And why manufacturer decided not to incorporate a stator airfoil in addition to the rotor's in a usual computer fan? They seem to reserve the stator for high CFM fan only, but even then some still don't have them. For cost saving maybe?

The configuration (in gif image) posted is likely or ideally used in gas turbine/aircraft engines since the air passes through a series of rotor and stator eventually achieving a better pressure ratio for the combustion, here in this fan using that kind of configuration will make it bulkier and obviously increases the cost. Adding a stator at the end guides the flow, they act like guide vanes.
 

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