High Voltage NST - Playing with the Frequency

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Discussion Overview

The discussion revolves around the operation of Neon Sign Transformers (NST) when the input frequency is modulated, particularly exploring the effects of using a function generator to change the frequency from the standard 60 Hz. Participants consider the implications of operating NSTs at frequencies beyond their designed range and the potential risks involved.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants explain that NSTs typically output 120 Hz when plugged into a 60 Hz source, raising questions about the effects of frequency modulation.
  • One participant notes that the performance of NSTs at higher frequencies depends on the transformer core, suggesting that increased frequency leads to greater power loss due to reduced magnetic flux transfer.
  • Another participant warns that operating a 60 Hz transformer at significantly higher frequencies (like 400 Hz) can lead to severe overheating and potential failure.
  • There is a suggestion to use a transformer designed for a wider frequency range, such as an audio frequency transformer, to achieve the desired high voltage AC output while modulating frequency.
  • One participant proposes using a flyback transformer from an old TV or computer monitor, which operates in the 20 kHz range, as an alternative for frequency modulation.

Areas of Agreement / Disagreement

Participants express differing views on the feasibility and safety of modulating the frequency of NSTs, with some cautioning against it due to potential risks, while others explore alternative transformer options without reaching a consensus.

Contextual Notes

Participants mention the limitations of traditional 60 Hz transformers in handling higher frequencies, indicating a need for specialized designs to mitigate losses and ensure safe operation.

StrongForce
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When I plug my NST into the wall at 60 Hz, I've been told a 120 Hz AC current comes out of my NST. What happens if I modulate the input frequency with a function generator to the transformer?
 
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What's a NST?
 
A Neon Sign Transformer
 
The performance of NST at different frequencies will depend on the transformer core.

The higher you go in frequency, the less of magnetic flux will be absorbed by the core, and hence less flux will transfer to the secondery winding giving an overall greater power loss.
 
StrongForce said:
When I plug my NST into the wall at 60 Hz, I've been told a 120 Hz AC current comes out of my NST. What happens if I modulate the input frequency with a function generator to the transformer?

Why do you want to do that? As what says, the 60Hz transformer is really only built to transfer power near 60Hz. When you get much above 60Hz (say an octave or two probably), the losses in that 60Hz transformer are going to get big.


EDIT -- BTW, a real good way to melt a 60Hz transformer and almost catch it on fire is to run it at 400Hz for a little while. Don't ask how I know that.
 
Neon sign transformers are also rather dangerous to play with... be warned.
 
I'm quite aware of the dangers and how to avoid them, what about using a simple function generator after wards to modulate the frequency. I just want a high voltage ac that I can modulate the frequency of.
 
StrongForce said:
I'm quite aware of the dangers and how to avoid them, what about using a simple function generator after wards to modulate the frequency. I just want a high voltage ac that I can modulate the frequency of.

Well, you will need to build a transformer that has a wider frequency range than traditional 60 Hz transformers. You should use more like an audio frequency transformer construction, with a large enough turns ratio to give you the high voltage that you seek.

Keep in mind that you will need a more powerful source than a 50 Ohm signal generator to drive this transformer, however. Assuming not much loss in the transformer, the power you drive in has to equal the power out.

Have you wound any transformers in the past? Depending on the core configuration, it may not be too hard to wind one up, although having access to a coil winding machine is a big plus.

I did a quick google search on audio transformer winding, and got some good hits. This one is a jem:

http://www.jensentransformers.com/an/Audio%20Transformers%20Chapter.pdf
 
Last edited by a moderator:
How about just modulating a flyback transformer pulled from an old TV or computer monitor?

These things operate in 20 KHz frequency range.

Thanks for posting the link Berkeman, very useful info.
 
Last edited:
  • #10
berkeman said:
BTW, a real good way to melt a 60Hz transformer and almost catch it on fire is to run it at 400Hz for a little while. Don't ask how I know that.

How do you know that! :smile:

CS
 

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