How Can You Design an Effective Hand Crank Generator?

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SUMMARY

The discussion focuses on designing an effective hand crank generator capable of producing power for applications ranging from heavy-duty flashlights to mini-fridges. Key variables influencing power generation include the number of coils, speed of rotation, and torque of rotation. A recommended approach involves utilizing an old car generator, such as those from VW bugs, paired with a bicycle rear wheel and crank for optimal performance. This combination has been successfully used to power various devices, including radios.

PREREQUISITES
  • Understanding of electric motor physics
  • Knowledge of power generation variables (coils, speed, torque)
  • Familiarity with bicycle mechanics
  • Experience with automotive generators
NEXT STEPS
  • Research the physics of electric motors and their components
  • Explore designs for hand crank generators
  • Investigate the specifications of VW car generators
  • Learn about bicycle crank mechanisms and their applications in power generation
USEFUL FOR

Engineers, hobbyists, and DIY enthusiasts interested in renewable energy solutions and practical applications of hand crank generators.

tandoorichicken
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Hello all,

I have to design a hand crank generator to produce power for some downstream application. The amount of power is on the order of that needed for anything between a heavy-duty flashlight to one of those desktop mini-fridges that hold one soda can.
Thing is, I'm drawing a blank on the physics of an electric motor. I need to know what variables power generation depends on, i.e., number of coils, speed of rotation, torque of rotation etc.

Also, I was planning on connecting the hand crank to an electric motor type device to produce power, but does anyone have any other suggestions specifically for the hand-cranking mechanism?

Can anyone help me out please? Thanks in advance.
 
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Many people sell hand crank generators similar to what you ask for. However, if you want to build one, get an old car generator (VW bugs had small ones) and a bicycle rear wheel/crank to drive it. A lot of radios have been run off that combination.
 

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