How Difficult and Expensive is Nanometer-Scale Layer Manufacturing?

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SUMMARY

Manufacturing layers of materials a few nanometers wide, such as those used in semiconductors and nanoparticles, is challenging but feasible with current technology. Key techniques include atomic layer deposition (ALD) for creating thin insulating films and electron beam lithography for patterning these films into narrow strips. Applications such as metal-insulator-metal (MIM) diodes highlight the utility of these nanostructures. The precision required for controlling thickness at the atomic level remains a significant hurdle in this field.

PREREQUISITES
  • Understanding of atomic layer deposition (ALD) systems
  • Familiarity with electron beam lithography techniques
  • Knowledge of semiconductor manufacturing processes
  • Basic concepts of nanotechnology and nanoparticles
NEXT STEPS
  • Research the latest advancements in atomic layer deposition (ALD) technology
  • Explore the applications and recent developments in metal-insulator-metal (MIM) diodes
  • Learn about the challenges and solutions in electron beam lithography
  • Investigate the properties and manufacturing methods of graphene
USEFUL FOR

Researchers, materials scientists, and engineers involved in nanotechnology, semiconductor manufacturing, and those interested in the applications of nanostructures in electronics.

DyerMaker
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How hard and costy is it to manufacture
a layer of substance a few nanometers wide and how useful such structures would be?
 
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Can you say more about your question? What kind of material? Silicon?
 
berkeman said:
Can you say more about your question? What kind of material? Silicon?
Such materials as metals and metals' oxides
 
You mean like nanoparticles?

https://en.wikipedia.org/wiki/Nanoparticle

Well, semiconductors currently have nanometer-size features, and are pretty important (obviously).

Nanoparticles have some interesting applications...

What applications do you have in mind?
 
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DyerMaker said:
How hard and costy is it to manufacture a layer of substance a few nanometers wide and how useful such structures would be?
A few nanometres would be something like a dozen atoms thick.
It would be difficult to accurately control the thickness.

Colour-selective mirrors are typically made from thicker coatings.
https://en.wikipedia.org/wiki/Anti-reflective_coating
 
Does Graphene count? It's not a metal, but it conducts electricity and heat as well as metals. There are lots of YouTube videos about making it, like this one:
 
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DaveE said:
Does Graphene count? It's not a metal, but it conducts electricity and heat as well as metals. There are lots of YouTube videos about making it, like this one:

This Youtube video reminds me of when I was doing vacuum deposition a few years ago.
 
berkeman said:
You mean like nanoparticles?

https://en.wikipedia.org/wiki/Nanoparticle

Well, semiconductors currently have nanometer-size features, and are pretty important (obviously).

Nanoparticles have some interesting applications...

What applications do you have in mind?
I have in mind, first of all, such application as MIM diodes.
 
DyerMaker said:
I have in mind, first of all, such application as MIM diodes.
What reading have you been doing about MIM diodes? Has there been recent research and development into them since the initial work a few decades ago?

https://en.wikipedia.org/wiki/Metal–insulator–metal
 
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If you are talking about thin films that are a few nm thick then they are very, very common, there are lots of cleanrooms that can make such films. Tools such as atomic layer deposition (ALD) systems are very good at making thin insulting films and are widely used in commercial production and often available even in "regular" university cleanrooms.
These films can then be patterned to make very narrow strips; a few tens of nm wide is "easy" using electron beam lithography; structures more narrow than that can be made but the yield does suffer.
 
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